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IAC Assessment: IC0176
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IAC Assessment: IC0176
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 132,000
Annual Production 409,918 Thousand Feet
Production Hrs. Annual 4,352
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,205 1,017,000 kWh $0.10
Electricity Demand $87,966 6,732 kW-months/year $13.07
Natural Gas $15,018 1,750 MMBtu $8.58
TOTAL ENERGY COSTS $211,087
RECOMMENDED SAVINGS* $20,577 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,949
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$317
Cost:
$1,315
$188 3,120 $129 10 - - - - - - - - $188
3,120
kWh
$129
10
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,215
Cost:
$441
$361 3,508 $63 5 - - - - $256 - $535 - $361
3,508
kWh
$63
5
kW-months/year
-
-
MMBtu
-
-
MMBtu
$256
-
$
$535
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,067
Cost:
$1,035
$1,067 10,357 - - - - - - - - - - $1,067
10,357
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$880
Cost:
$519
$652 6,336 $228 17 - - - - - - - - $652
6,336
kWh
$228
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$858
Cost:
-
- - - - $858 100 - - - - - - -
-
kWh
-
-
kW-months/year
$858
100
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,358
Cost:
$5,900
$5,642 94,030 $2,771 244 $(-1,055) (-123) - - - - - - $5,642
94,030
kWh
$2,771
244
kW-months/year
$(-1,055)
(-123)
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$8,677
Cost:
$40,071
$(-917) (-15,276) $(-333) 29 - - $9,298 375 $629 - - - $(-917)
(-15,276)
kWh
$(-333)
29
kW-months/year
-
-
MMBtu
$9,298
375
MMBtu
$629
-
$
-
-
$
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$205
Cost:
-
$175 1,700 $30 2 - - - - - - - - $175
1,700
kWh
$30
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,577
Cost:
$49,281
$7,168 103,775 $2,888 307 $(-197) (-23) $9,298 375 $885 - $535 - $7,168
103,775
kWh
$2,888
307
kW-months/year
$(-197)
(-23)
MMBtu
$9,298
375
MMBtu
$885
-
$
$535
-
$
TOTAL IMPLEMENTED Savings:
$9,949
Cost:
$41,106
$325 (-3,219) $(-303) 31 - - $9,298 375 $629 - - - $325
(-3,219)
kWh
$(-303)
31
kW-months/year
-
-
MMBtu
$9,298
375
MMBtu
$629
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Ancillary Material Cost