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IAC Assessment: IC0177
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IAC Assessment: IC0177
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Plastic Injection Molds and Plastic Parts
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 28,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,024
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,598 1,233,872 kWh $0.06
Electricity Demand $18,900 3,337 kW-months/year $5.66
Natural Gas $4,264 611 MMBtu $6.98
TOTAL ENERGY COSTS $104,152
RECOMMENDED SAVINGS* $5,348 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,188
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$206
Cost:
$1
$170 2,056 $51 9 $6 - $(-21) - $170
2,056
kWh
$51
9
kW-months/year
$6
-
$
$(-21)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,982
Cost:
$15,752
$2,199 26,853 $467 81 $44 - $272 - $2,199
26,853
kWh
$467
81
kW-months/year
$44
-
$
$272
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,091
Cost:
$3,544
$896 10,955 $195 34 - - - - $896
10,955
kWh
$195
34
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$667
Cost:
$212
$194 2,367 $19 3 $346 - $108 - $194
2,367
kWh
$19
3
kW-months/year
$346
-
$
$108
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$150
Cost:
$1
$150 1,826 - - - - - - $150
1,826
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$252
Cost:
$1,520
$252 3,071 - - - - - - $252
3,071
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$5,348
Cost:
$21,030
$3,861 47,128 $732 127 $396 - $359 - $3,861
47,128
kWh
$732
127
kW-months/year
$396
-
$
$359
-
$
TOTAL IMPLEMENTED Savings:
$3,188
Cost:
$15,753
$2,369 28,909 $518 90 $50 - $251 - $2,369
28,909
kWh
$518
90
kW-months/year
$50
-
$
$251
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost