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IAC Assessment: IC0191
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IAC Assessment: IC0191
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IAC Center University of Illinois, Chicago
Assessment Year 2011
Principal Product Chocolate
NAICS 311351 - Chocolate and Confectionery Manufacturing from Cacao Beans
SIC 2066 - Chocolate And Cocoa Products
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,000
Annual Production 90,000 Tons
Production Hrs. Annual 6,096
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $837,176 17,403,032 kWh $0.05
Electricity Demand $37,935 32,112 kW-months/year $1.18
Natural Gas $302,136 63,066 MMBtu $4.79
TOTAL ENERGY COSTS $1,414,342
RECOMMENDED SAVINGS* $86,041 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,161
Cost:
$109,685
$24,949 519,763 $1,390 1,176 - - $7,822 - $24,949
519,763
kWh
$1,390
1,176
kW-months/year
-
-
MMBtu
$7,822
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,804
Cost:
$57,885
- - - - $8,804 1,838 - - -
-
kWh
-
-
kW-months/year
$8,804
1,838
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,379
Cost:
-
- - - - $9,379 1,952 - - -
-
kWh
-
-
kW-months/year
$9,379
1,952
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,711
Cost:
$2,345
- - - - $6,711 1,401 - - -
-
kWh
-
-
kW-months/year
$6,711
1,401
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$190
Cost:
$150
- - - - $190 40 - - -
-
kWh
-
-
kW-months/year
$190
40
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$714
Cost:
$200
- - - - $714 149 - - -
-
kWh
-
-
kW-months/year
$714
149
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$893
Cost:
-
$893 18,615 - - - - - - $893
18,615
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,189
Cost:
$690
$25,189 524,795 - - - - - - $25,189
524,795
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$86,041
Cost:
$170,955
$51,031 1,063,173 $1,390 1,176 $25,798 5,380 $7,822 - $51,031
1,063,173
kWh
$1,390
1,176
kW-months/year
$25,798
5,380
MMBtu
$7,822
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost