IAC logo
IAC Assessment: IC0197
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0197
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2017
Principal Product Lead Chemicals
NAICS 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 43
Plant Area (Sq.Ft.) 73,400
Annual Production 76,000 Units
Production Hrs. Annual 8,600
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $922,541 12,473,333 kWh $0.07
Electricity Demand $293,505 23,609 kW-months/year $12.43
Electricity Fees $1,216,046 - $ -
Natural Gas $281,326 72,857 MMBtu $3.86
TOTAL ENERGY COSTS $2,713,418
RECOMMENDED SAVINGS* $199,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $124,178
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$90,126
Cost:
$26,155
- - $90,126 7,962 - - -
-
kWh
$90,126
7,962
kW-months/year
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$56,000
Cost:
$64,000
- - - - $56,000 14,727 -
-
kWh
-
-
kW-months/year
$56,000
14,727
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,650
Cost:
$4,800
$23,650 315,334 - - - - $23,650
315,334
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$10,402
Cost:
$8,241
$10,402 135,912 - - - - $10,402
135,912
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,986
Cost:
$2,550
- - - - $8,986 2,365 -
-
kWh
-
-
kW-months/year
$8,986
2,365
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,402
Cost:
$12,724
$10,402 135,912 - - - - $10,402
135,912
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$199,566
Cost:
$118,470
$44,454 587,158 $90,126 7,962 $64,986 17,092 $44,454
587,158
kWh
$90,126
7,962
kW-months/year
$64,986
17,092
MMBtu
TOTAL IMPLEMENTED Savings:
$124,178
Cost:
$39,196
$34,052 451,246 $90,126 7,962 - - $34,052
451,246
kWh
$90,126
7,962
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas