IAC Center University of Illinois, Chicago
Assessment Year 2018
Principal Product Rubber Hose Manufacturing
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3061 - Mechanical Rubber Goods
Sales $100,000,000
# of Employees 550
Plant Area (Sq.Ft.) 250,000
Annual Production 9,960 Tons
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage
Electricity Usage $876,317 13,903,105
Electricity Demand $12,320 2,504
Natural Gas $421,797 100,986
TOTAL ENERGY COSTS $1,607,291
RECOMMENDED SAVINGS* $430,333 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $430,333
#|Description Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
$ kWh $ kW/month $ MMBtu $ Tgal $ gal
01: 2.2412 USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER Savings:
$71,958
Cost:
$100,000
- - - - $71,958 17,215 - - - - -
-
kWh
-
-
kW/month
$71,958
17,215
MMBtu
-
-
Tgal
-
-
gal
02: 3.3111 ADJUST PH FOR NEUTRALIZATION Savings:
$132,488
Cost:
$180,000
- - - - - - $32,284 31,363 $100,204 31,363 -
-
kWh
-
-
kW/month
-
-
MMBtu
$32,284
31,363
Tgal
$100,204
31,363
gal
03: 2.1224 REPLACE BOILER Savings:
$97,199
Cost:
$211,342
- - - - $97,199 23,253 - - - - -
-
kWh
-
-
kW/month
$97,199
23,253
MMBtu
-
-
Tgal
-
-
gal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$71,357
Cost:
$8,712
- - - - - - $17,388 16,892 $53,969 16,892 -
-
kWh
-
-
kW/month
-
-
MMBtu
$17,388
16,892
Tgal
$53,969
16,892
gal
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$21,223
Cost:
-
$21,223 303,191 - - - - - - - - $21,223
303,191
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$36,108
Cost:
$187,206
$22,116 315,934 $13,992 2,844 - - - - - - $22,116
315,934
kWh
$13,992
2,844
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$430,333
Cost:
$687,260
$43,339 619,125 $13,992 2,844 $169,157 40,468 $49,672 48,255 $154,173 48,255 $43,339
619,125
kWh
$13,992
2,844
kW/month
$169,157
40,468
MMBtu
$49,672
48,255
Tgal
$154,173
48,255
gal
TOTAL IMPLEMENTED Savings:
$430,333
Cost:
$687,260
$43,339 619,125 $13,992 2,844 $169,157 40,468 $49,672 48,255 $154,173 48,255 $43,339
619,125
kWh
$13,992
2,844
kW/month
$169,157
40,468
MMBtu
$49,672
48,255
Tgal
$154,173
48,255
gal
$ kWh $ kW/month $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
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