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IAC Assessment: IC0225
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IAC Assessment: IC0225
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IAC Center University of Illinois, Chicago
Assessment Year 2019
Principal Product Forged Metal Products
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 450,000
Annual Production 8,000,000 Units
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $287,482 3,227,580 kWh $0.09
Electricity Demand $23,902 2,974 kW-months/year $8.04
Natural Gas $926,774 315,961 MMBtu $2.93
TOTAL ENERGY COSTS $1,238,159
RECOMMENDED SAVINGS* $95,937 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,261
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$44,444
Cost:
$23,100
$44,444 493,825 - - - - - - $44,444
493,825
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,274
Cost:
$4,150
$12,219 135,772 $1,055 131 - - - - $12,219
135,772
kWh
$1,055
131
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,600
Cost:
$105
$2,873 31,930 $727 90 - - - - $2,873
31,930
kWh
$727
90
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,947
Cost:
$3,110
$5,235 58,169 $2,712 336 - - - - $5,235
58,169
kWh
$2,712
336
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,711
Cost:
$3,850
$13,144 146,040 $567 70 - - - - $13,144
146,040
kWh
$567
70
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,596
Cost:
$652
- - - - $2,092 721 $503 62,924 -
-
kWh
-
-
kW-months/year
$2,092
721
MMBtu
$503
62,924
Tgal
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,365
Cost:
$18,280
- - - - $10,365 3,574 - - -
-
kWh
-
-
kW-months/year
$10,365
3,574
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$95,937
Cost:
$53,247
$77,915 865,736 $5,061 626 $12,457 4,295 $503 62,924 $77,915
865,736
kWh
$5,061
626
kW-months/year
$12,457
4,295
MMBtu
$503
62,924
Tgal
TOTAL IMPLEMENTED Savings:
$68,261
Cost:
$31,012
$61,898 687,766 $3,767 466 $2,092 721 $503 62,924 $61,898
687,766
kWh
$3,767
466
kW-months/year
$2,092
721
MMBtu
$503
62,924
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage