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IAC Assessment: IC0228
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IAC Assessment: IC0228
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IAC Center University of Illinois, Chicago
Assessment Year 2019
Principal Product Drawn/Heat Treated Wire
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $100,000,000-$500,000,000
# of Employees 114
Plant Area (Sq.Ft.) 204,500
Annual Production 180,000 Units
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,636,492 26,721,560 kWh $0.06
Electricity Demand $637,449 53,222 kW-months/year $11.98
Electricity Fees $245,238 - $ -
Natural Gas $284,926 79,500 MMBtu $3.58
TOTAL ENERGY COSTS $3,007,115
RECOMMENDED SAVINGS* $102,809 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,284
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,679
Cost:
$14,948
$11,623 193,712 $4,056 339 - - $11,623
193,712
kWh
$4,056
339
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$51,760
Cost:
$4,700
$50,603 843,384 $1,157 97 - - $50,603
843,384
kWh
$1,157
97
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$9,605
Cost:
$2,359
- - - - $9,605 2,683 -
-
kWh
-
-
kW-months/year
$9,605
2,683
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$25,006
Cost:
$4,868
- - - - $25,006 6,985 -
-
kWh
-
-
kW-months/year
$25,006
6,985
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$759
Cost:
$167
$759 12,648 - - - - $759
12,648
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$102,809
Cost:
$27,042
$62,985 1,049,744 $5,213 435 $34,611 9,668 $62,985
1,049,744
kWh
$5,213
435
kW-months/year
$34,611
9,668
MMBtu
TOTAL IMPLEMENTED Savings:
$25,284
Cost:
$17,307
$11,623 193,712 $4,056 339 $9,605 2,683 $11,623
193,712
kWh
$4,056
339
kW-months/year
$9,605
2,683
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas