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IAC Assessment: IC0230
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IAC Assessment: IC0230
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IAC Center University of Illinois, Chicago
Assessment Year 2020
Principal Product Metal Beverage Cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 350,000
Annual Production 2,700,000 Units
Production Hrs. Annual 8,616
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,068,865 46,473,600 kWh $0.04
Electricity Demand $1,655,776 69,199 kW-months/year $23.93
Natural Gas $766,999 192,558 MMBtu $3.98
TOTAL ENERGY COSTS $5,038,869
RECOMMENDED SAVINGS* $295,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $220,967
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,837
Cost:
$1,500
- - - - - - $5,837 1,467 -
-
kWh
-
-
kW-months/year
-
-
$
$5,837
1,467
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,781
Cost:
$13,282
- - - - - - $7,781 1,955 -
-
kWh
-
-
kW-months/year
-
-
$
$7,781
1,955
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,524
Cost:
$50
$7,923 176,057 $601 25 - - - - $7,923
176,057
kWh
$601
25
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$15,197
Cost:
-
- - - - $15,197 - - - -
-
kWh
-
-
kW-months/year
$15,197
-
$
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$212,444
Cost:
$108,320
$117,264 2,605,870 $95,179 3,977 - - - - $117,264
2,605,870
kWh
$95,179
3,977
kW-months/year
-
-
$
-
-
MMBtu
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$45,814
Cost:
$7,700
$39,420 876,000 $28,716 1,200 - - $(-22,322) (-5,609) $39,420
876,000
kWh
$28,716
1,200
kW-months/year
-
-
$
$(-22,322)
(-5,609)
MMBtu
TOTAL RECOMMENDED Savings:
$295,596
Cost:
$130,852
$164,607 3,657,927 $124,497 5,202 $15,197 - $(-8,704) (-2,187) $164,607
3,657,927
kWh
$124,497
5,202
kW-months/year
$15,197
-
$
$(-8,704)
(-2,187)
MMBtu
TOTAL IMPLEMENTED Savings:
$220,967
Cost:
$108,370
$125,187 2,781,927 $95,781 4,002 - - - - $125,187
2,781,927
kWh
$95,781
4,002
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas