IAC logo
IAC Assessment: IC0236
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0236
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2020
Principal Product Trailer Axle Assembly
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 162,680
Annual Production 538,000 Tons
Production Hrs. Annual 3,984
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $254,603 3,777,408 kWh $0.07
Electricity Demand $114,228 8,828 kW-months/year $12.94
Electricity Fees $46,153 - $ -
Natural Gas $88,600 9,667 MMBtu $9.16
TOTAL ENERGY COSTS $503,584
RECOMMENDED SAVINGS* $212,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,031
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$49,924
Cost:
$30,183
$36,182 536,817 $13,742 1,062 - - - - $36,182
536,817
kWh
$13,742
1,062
kW-months/year
-
-
MMBtu
-
-
$
02: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$42,806
Cost:
$9,522
- - - - $42,806 4,653 - - -
-
kWh
-
-
kW-months/year
$42,806
4,653
MMBtu
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$15,481
Cost:
-
- - - - - - $15,481 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,481
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$7,794
Cost:
$18,280
- - - - $7,794 847 - - -
-
kWh
-
-
kW-months/year
$7,794
847
MMBtu
-
-
$
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$77,665
Cost:
$110,000
$28,318 420,159 $49,347 3,814 - - - - $28,318
420,159
kWh
$49,347
3,814
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,626
Cost:
$4,075
$12,000 178,042 $4,626 358 - - - - $12,000
178,042
kWh
$4,626
358
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,304
Cost:
$100
$1,663 24,668 $641 50 - - - - $1,663
24,668
kWh
$641
50
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$212,600
Cost:
$172,160
$78,162 1,159,686 $68,356 5,283 $50,600 5,500 $15,481 - $78,162
1,159,686
kWh
$68,356
5,283
kW-months/year
$50,600
5,500
MMBtu
$15,481
-
$
TOTAL IMPLEMENTED Savings:
$82,031
Cost:
$34,258
$48,182 714,859 $18,368 1,420 - - $15,481 - $48,182
714,859
kWh
$18,368
1,420
kW-months/year
-
-
MMBtu
$15,481
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes