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IAC Assessment: IC0239
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IAC Assessment: IC0239
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IAC Center University of Illinois, Chicago
Assessment Year 2020
Principal Product Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 90,000
Annual Production 12,000,000 Units
Production Hrs. Annual 6,864
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $328,225 6,566,830 kWh $0.05
Electricity Demand $114,199 12,956 kW-months/year $8.81
Electricity Fees $67,050 - $ -
Natural Gas $6,864 992 MMBtu $6.92
TOTAL ENERGY COSTS $516,339
RECOMMENDED SAVINGS* $44,814 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$11,777
Cost:
-
$11,482 229,642 $295 33 $11,482
229,642
kWh
$295
33
kW-months/year
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,780
Cost:
-
$2,125 42,501 $655 74 $2,125
42,501
kWh
$655
74
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,851
Cost:
$5,000
$7,655 153,095 $196 22 $7,655
153,095
kWh
$196
22
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,411
Cost:
$4,168
$5,667 113,338 $1,744 198 $5,667
113,338
kWh
$1,744
198
kW-months/year
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$11,954
Cost:
$26,400
$1,828 36,569 $10,125 1,149 $1,828
36,569
kWh
$10,125
1,149
kW-months/year
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,041
Cost:
$3,075
$2,325 46,500 $716 81 $2,325
46,500
kWh
$716
81
kW-months/year
TOTAL RECOMMENDED Savings:
$44,814
Cost:
$38,643
$31,082 621,645 $13,732 1,559 $31,082
621,645
kWh
$13,732
1,559
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand