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IAC Assessment: IC0240
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IAC Assessment: IC0240
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IAC Center University of Illinois, Chicago
Assessment Year 2020
Principal Product Metal Can Coatings
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 44
Plant Area (Sq.Ft.) 158,000
Annual Production 1,900,000 Units
Production Hrs. Annual 5,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $272,301 7,224,000 kWh $0.04
Electricity Demand $469,502 18,465 kW-months/year $25.43
Electricity Fees $47,666 - $ -
Natural Gas $333,279 91,346 MMBtu $3.65
TOTAL ENERGY COSTS $1,132,196
RECOMMENDED SAVINGS* $110,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,504
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$47,834
Cost:
$36,263
$18,355 483,013 $29,479 1,159 - - $18,355
483,013
kWh
$29,479
1,159
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$260
Cost:
$444
$260 7,023 - - - - $260
7,023
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,912
Cost:
$18,940
- - $30,912 1,272 - - -
-
kWh
$30,912
1,272
kW-months/year
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$16,845
Cost:
-
- - - - $16,845 4,679 -
-
kWh
-
-
kW-months/year
$16,845
4,679
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,653
Cost:
$5,000
$2,238 55,950 $3,415 134 - - $2,238
55,950
kWh
$3,415
134
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,057
Cost:
$4,858
$3,475 91,454 $5,581 219 - - $3,475
91,454
kWh
$5,581
219
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$110,560
Cost:
$65,505
$24,328 637,441 $69,387 2,785 $16,845 4,679 $24,328
637,441
kWh
$69,387
2,785
kW-months/year
$16,845
4,679
MMBtu
TOTAL IMPLEMENTED Savings:
$101,504
Cost:
$60,647
$20,853 545,987 $63,806 2,566 $16,845 4,679 $20,853
545,987
kWh
$63,806
2,566
kW-months/year
$16,845
4,679
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas