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IAC Assessment: IC0250
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0250
IAC Center University of Illinois, Chicago
Assessment Year 2021
Principal Product Seals and Bearings
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 90,000
Annual Production 200,000 Units
Production Hrs. Annual 3,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,567 3,418,078 kWh $0.06
Electricity Demand $79,186 8,261 kW-months/year $9.59
Electricity Fees $41,825 - $ -
Natural Gas $140,200 31,971 MMBtu $4.39
TOTAL ENERGY COSTS $452,778
RECOMMENDED SAVINGS* $21,387 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,976
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,107
Cost:
$4,150
$1,379 24,621 $728 95 - - $1,379
24,621
kWh
$728
95
kW-months/year
-
-
MMBtu
02: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$10,348
Cost:
$10,376
- - - - $10,348 2,352 -
-
kWh
-
-
kW-months/year
$10,348
2,352
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,708
Cost:
$10,610
$4,335 77,411 $1,373 179 - - $4,335
77,411
kWh
$1,373
179
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,063
Cost:
$5,652
$1,351 24,116 $713 90 - - $1,351
24,116
kWh
$713
90
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$473
Cost:
-
$230 4,103 $243 32 - - $230
4,103
kWh
$243
32
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$688
Cost:
$762
$688 12,287 - - - - $688
12,287
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,387
Cost:
$31,550
$7,983 142,538 $3,057 395 $10,348 2,352 $7,983
142,538
kWh
$3,057
395
kW-months/year
$10,348
2,352
MMBtu
TOTAL IMPLEMENTED Savings:
$8,976
Cost:
$15,522
$6,632 118,422 $2,344 305 - - $6,632
118,422
kWh
$2,344
305
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas