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IAC Assessment: IC0264
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IAC Assessment: IC0264
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IAC Center University of Illinois, Chicago
Assessment Year 2022
Principal Product Farming Augers
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 110,000
Annual Production 35,000 Units
Production Hrs. Annual 6,864
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,065 1,274,844 kWh $0.04
Electricity Demand $86,043 3,469 kW-months/year $24.80
Electricity Fees $18,569 - $ -
Natural Gas $71,114 8,058 MMBtu $8.83
TOTAL ENERGY COSTS $229,220
RECOMMENDED SAVINGS* $19,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,955
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,084
Cost:
$2,113
$(-27) (-695) $(-39) (-2) - - $5,150 584 $(-27)
(-695)
kWh
$(-39)
(-2)
kW-months/year
-
-
$
$5,150
584
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,944
Cost:
$4,150
$1,856 47,234 $2,088 84 - - - - $1,856
47,234
kWh
$2,088
84
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,361
Cost:
$10,377
$1,123 28,561 $1,238 50 - - - - $1,123
28,561
kWh
$1,238
50
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,600
Cost:
$15,017
$1,231 31,574 $1,369 55 - - - - $1,231
31,574
kWh
$1,369
55
kW-months/year
-
-
$
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,552
Cost:
$15,893
- - - - $3,552 - - - -
-
kWh
-
-
kW-months/year
$3,552
-
$
-
-
MMBtu
06: 2.7314 REDUCE VENTILATION AIR Savings:
$1,650
Cost:
$6,000
- - - - - - $1,650 187 -
-
kWh
-
-
kW-months/year
-
-
$
$1,650
187
MMBtu
TOTAL RECOMMENDED Savings:
$19,192
Cost:
$53,550
$4,183 106,674 $4,656 188 $3,552 - $6,800 771 $4,183
106,674
kWh
$4,656
188
kW-months/year
$3,552
-
$
$6,800
771
MMBtu
TOTAL IMPLEMENTED Savings:
$7,955
Cost:
$20,527
$2,979 75,795 $3,326 134 - - $1,650 187 $2,979
75,795
kWh
$3,326
134
kW-months/year
-
-
$
$1,650
187
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas