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IAC Assessment: IC0277
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IAC Assessment: IC0277
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IAC Center University of Illinois, Chicago
Assessment Year 2023
Principal Product Water Soluble Film
NAICS 325220 - Artificial and Synthetic Fibers and Filaments Manufacturing
SIC 2824 - Organic Fibers, Noncellulosic
Sales $100,000,000-$500,000,000
# of Employees 121
Plant Area (Sq.Ft.) 209,720
Annual Production 10,039 Tons
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $399,516 8,978,688 kWh $0.04
Electricity Demand $441,649 16,990 kW-months/year $25.99
Electricity Fees $236,394 - $ -
Natural Gas $1,750,283 264,824 MMBtu $6.61
TOTAL ENERGY COSTS $2,827,842
RECOMMENDED SAVINGS* $712,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,231
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$64,155
Cost:
$52,421
- - - - $64,155 9,721 -
-
kWh
-
-
kW-months/year
$64,155
9,721
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,585
Cost:
$3,405
- - - - $5,585 846 -
-
kWh
-
-
kW-months/year
$5,585
846
MMBtu
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,672
Cost:
$1,280
- - - - $8,672 1,314 -
-
kWh
-
-
kW-months/year
$8,672
1,314
MMBtu
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$6,360
Cost:
$36
- - - - $6,360 964 -
-
kWh
-
-
kW-months/year
$6,360
964
MMBtu
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$81,821
Cost:
$1,271,713
$63,621 1,413,792 $18,200 700 - - $63,621
1,413,792
kWh
$18,200
700
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$39,159
Cost:
$20,704
$21,079 468,420 $18,080 695 - - $21,079
468,420
kWh
$18,080
695
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$104,870
Cost:
$6,974
- - - - $104,870 15,889 -
-
kWh
-
-
kW-months/year
$104,870
15,889
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,974
Cost:
$5,963
$1,656 36,792 $319 12 - - $1,656
36,792
kWh
$319
12
kW-months/year
-
-
MMBtu
09: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$7,769
Cost:
$36,842
- - - - $7,769 1,177 -
-
kWh
-
-
kW-months/year
$7,769
1,177
MMBtu
10: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$391,650
Cost:
$2,055,740
$748,683 (-860,557) - - $(-357,033) (-54,096) $748,683
(-860,557)
kWh
-
-
kW-months/year
$(-357,033)
(-54,096)
MMBtu
TOTAL RECOMMENDED Savings:
$712,015
Cost:
$3,455,078
$835,038 1,058,447 $36,599 1,408 $(-159,622) (-24,185) $835,038
1,058,447
kWh
$36,599
1,408
kW-months/year
$(-159,622)
(-24,185)
MMBtu
TOTAL IMPLEMENTED Savings:
$16,231
Cost:
$10,648
$1,656 36,792 $319 12 $14,257 2,160 $1,656
36,792
kWh
$319
12
kW-months/year
$14,257
2,160
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas