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IAC Assessment: IC0297
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IAC Assessment: IC0297
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IAC Center University of Illinois, Chicago
Assessment Year 2024
Principal Product Packaging Graphics, Color Materials, and Pigments
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2865 - Cyclic Crudes And Intermediates
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 150,000
Annual Production 2,500 Tons
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,361 6,172,848 kWh $0.04
Electricity Demand $337,346 12,341 kW-months/year $27.34
Electricity Fees $153,076 - $ -
Natural Gas $275,501 77,287 MMBtu $3.56
Fuel Oil #1 $121,586 3,703 MMBtu $32.83
TOTAL ENERGY COSTS $1,162,870
RECOMMENDED SAVINGS* $461,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,288
Cost:
$1,336
$15,987 355,270 $13,301 487 - - - - $15,987
355,270
kWh
$13,301
487
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,801
Cost:
$2,620
- - - - $5,801 1,627 - - -
-
kWh
-
-
kW-months/year
$5,801
1,627
MMBtu
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,641
Cost:
$1,066
- - - - $2,641 742 - - -
-
kWh
-
-
kW-months/year
$2,641
742
MMBtu
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$26,122
Cost:
$13,370
- - - - $26,122 7,327 - - -
-
kWh
-
-
kW-months/year
$26,122
7,327
MMBtu
-
-
MMBtu
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,433
Cost:
$1,693
- - - - $2,433 695 - - -
-
kWh
-
-
kW-months/year
$2,433
695
MMBtu
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,704
Cost:
$1,123
$3,082 70,039 $2,622 96 - - - - $3,082
70,039
kWh
$2,622
96
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$289,074
Cost:
$1,202,972
$62,235 1,414,423 $226,839 8,300 - - - - $62,235
1,414,423
kWh
$226,839
8,300
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,754
Cost:
$36,000
$9,591 217,976 $8,163 299 - - - - $9,591
217,976
kWh
$8,163
299
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$983
Cost:
$378
$983 22,345 - - - - - - $983
22,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$6,801
Cost:
-
- - $6,801 249 - - - - -
-
kWh
$6,801
249
kW-months/year
-
-
MMBtu
-
-
MMBtu
11: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$2,441
Cost:
$13,680
- - - - $2,441 685 - - -
-
kWh
-
-
kW-months/year
$2,441
685
MMBtu
-
-
MMBtu
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,395
Cost:
$609
$2,885 64,130 $5,510 202 - - - - $2,885
64,130
kWh
$5,510
202
kW-months/year
-
-
MMBtu
-
-
MMBtu
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,854
Cost:
$360
- - - - $4,854 1,362 - - -
-
kWh
-
-
kW-months/year
$4,854
1,362
MMBtu
-
-
MMBtu
14: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$119
Cost:
-
$64 1,463 $55 2 - - - - $64
1,463
kWh
$55
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
15: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,222
Cost:
-
$661 15,017 $561 21 - - - - $661
15,017
kWh
$561
21
kW-months/year
-
-
MMBtu
-
-
MMBtu
16: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$57,855
Cost:
$47,950
$(-34,214) (-777,600) $(-29,516) (-1,080) - - $121,586 3,703 $(-34,214)
(-777,600)
kWh
$(-29,516)
(-1,080)
kW-months/year
-
-
MMBtu
$121,586
3,703
MMBtu
TOTAL RECOMMENDED Savings:
$461,485
Cost:
$1,323,157
$61,273 1,383,063 $234,334 8,574 $44,292 12,438 $121,586 3,703 $61,273
1,383,063
kWh
$234,334
8,574
kW-months/year
$44,292
12,438
MMBtu
$121,586
3,703
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1