IAC logo
IAC Assessment: IC0297
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0297
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2024
Principal Product Packaging Graphics, Color Materials, and Pigments
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2865 - Cyclic Crudes And Intermediates
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 150,000
Annual Production 2,500 Tons
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,361 6,172,848 kWh $0.04
Electricity Demand $337,346 12,341 kW-months/year $27.34
Electricity Fees $153,076 - $ -
Natural Gas $275,501 77,287 MMBtu $3.56
Fuel Oil #1 $121,586 3,703 MMBtu $32.83
TOTAL ENERGY COSTS $1,162,870
RECOMMENDED SAVINGS* $461,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,428
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,288
Cost:
$1,336
$15,987 355,270 $13,301 487 - - - - $15,987
355,270
kWh
$13,301
487
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,801
Cost:
$2,620
- - - - $5,801 1,627 - - -
-
kWh
-
-
kW-months/year
$5,801
1,627
MMBtu
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,641
Cost:
$1,066
- - - - $2,641 742 - - -
-
kWh
-
-
kW-months/year
$2,641
742
MMBtu
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$26,122
Cost:
$13,370
- - - - $26,122 7,327 - - -
-
kWh
-
-
kW-months/year
$26,122
7,327
MMBtu
-
-
MMBtu
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,433
Cost:
$1,693
- - - - $2,433 695 - - -
-
kWh
-
-
kW-months/year
$2,433
695
MMBtu
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,704
Cost:
$1,123
$3,082 70,039 $2,622 96 - - - - $3,082
70,039
kWh
$2,622
96
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$289,074
Cost:
$1,202,972
$62,235 1,414,423 $226,839 8,300 - - - - $62,235
1,414,423
kWh
$226,839
8,300
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,754
Cost:
$36,000
$9,591 217,976 $8,163 299 - - - - $9,591
217,976
kWh
$8,163
299
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$983
Cost:
$378
$983 22,345 - - - - - - $983
22,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$6,801
Cost:
-
- - $6,801 249 - - - - -
-
kWh
$6,801
249
kW-months/year
-
-
MMBtu
-
-
MMBtu
11: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$2,441
Cost:
$13,680
- - - - $2,441 685 - - -
-
kWh
-
-
kW-months/year
$2,441
685
MMBtu
-
-
MMBtu
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,395
Cost:
$609
$2,885 64,130 $5,510 202 - - - - $2,885
64,130
kWh
$5,510
202
kW-months/year
-
-
MMBtu
-
-
MMBtu
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,854
Cost:
$360
- - - - $4,854 1,362 - - -
-
kWh
-
-
kW-months/year
$4,854
1,362
MMBtu
-
-
MMBtu
14: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$119
Cost:
-
$64 1,463 $55 2 - - - - $64
1,463
kWh
$55
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
15: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,222
Cost:
-
$661 15,017 $561 21 - - - - $661
15,017
kWh
$561
21
kW-months/year
-
-
MMBtu
-
-
MMBtu
16: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$57,855
Cost:
$47,950
$(-34,214) (-777,600) $(-29,516) (-1,080) - - $121,586 3,703 $(-34,214)
(-777,600)
kWh
$(-29,516)
(-1,080)
kW-months/year
-
-
MMBtu
$121,586
3,703
MMBtu
TOTAL RECOMMENDED Savings:
$461,485
Cost:
$1,323,157
$61,273 1,383,063 $234,334 8,574 $44,292 12,438 $121,586 3,703 $61,273
1,383,063
kWh
$234,334
8,574
kW-months/year
$44,292
12,438
MMBtu
$121,586
3,703
MMBtu
TOTAL IMPLEMENTED Savings:
$105,428
Cost:
$57,054
$29,188 653,855 $34,390 1,258 $41,851 11,753 - - $29,188
653,855
kWh
$34,390
1,258
kW-months/year
$41,851
11,753
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Electricity Usage Electricity Demand Natural Gas Fuel Oil #1