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IAC Assessment: IC0313
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IAC Assessment: IC0313
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IAC Center University of Illinois, Chicago
Assessment Year 2024
Principal Product Chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 47
Plant Area (Sq.Ft.) 55,000
Annual Production 1,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,664 3,115,716 kWh $0.03
Electricity Demand $51,438 5,710 kW-months/year $9.01
Electricity Fees $128,017 - $ -
Natural Gas $430,474 92,516 MMBtu $4.65
TOTAL ENERGY COSTS $710,593
RECOMMENDED SAVINGS* $165,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Usage Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2161 OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS Savings:
$9,651
Cost:
$7,079
$(-561) (-17,520) $(-36) (-4) $9,149 1,947 $1,099 183 - - $(-561)
(-17,520)
kWh
$(-36)
(-4)
kW-months/year
$9,149
1,947
MMBtu
$1,099
183
Tgal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,562
Cost:
-
$4,735 147,980 $1,826 203 - - - - - - $4,735
147,980
kWh
$1,826
203
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$24,211
Cost:
$220,985
$9,227 288,346 $14,984 1,663 - - - - - - $9,227
288,346
kWh
$14,984
1,663
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,107
Cost:
$6,125
$2,243 70,080 $865 96 - - - - - - $2,243
70,080
kWh
$865
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$6,524
Cost:
$27,807
- - - - $6,524 1,388 - - - - -
-
kWh
-
-
kW-months/year
$6,524
1,388
MMBtu
-
-
Tgal
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,557
Cost:
-
- - $1,557 173 - - - - - - -
-
kWh
$1,557
173
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,223
Cost:
$100,000
- - - - $10,223 2,176 - - - - -
-
kWh
-
-
kW-months/year
$10,223
2,176
MMBtu
-
-
Tgal
-
-
$
08: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$75,451
Cost:
$92,231
$(-5,017) (-156,776) $(-1,935) (-215) - - - - $82,403 - $(-5,017)
(-156,776)
kWh
$(-1,935)
(-215)
kW-months/year
-
-
MMBtu
-
-
Tgal
$82,403
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$19,590
Cost:
$704
- - - - $19,590 4,213 - - - - -
-
kWh
-
-
kW-months/year
$19,590
4,213
MMBtu
-
-
Tgal
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,979
Cost:
$2,430
$2,871 89,727 $1,107 123 - - - - - - $2,871
89,727
kWh
$1,107
123
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,631
Cost:
$8,869
- - - - $4,631 985 - - - - -
-
kWh
-
-
kW-months/year
$4,631
985
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$165,486
Cost:
$466,230
$13,499 421,837 $18,368 2,039 $50,117 10,709 $1,099 183 $82,403 - $13,499
421,837
kWh
$18,368
2,039
kW-months/year
$50,117
10,709
MMBtu
$1,099
183
Tgal
$82,403
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Usage Primary Raw Material