IAC logo
IAC Assessment: IC0314
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0314
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2024
Principal Product Bubble and Protective Mailers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 96
Plant Area (Sq.Ft.) 145,000
Annual Production 100,000,000 Units
Production Hrs. Annual 8,736
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $620,688 6,966,265 kWh $0.09
Electricity Demand $128,785 14,659 kW-months/year $8.79
Electricity Fees $29,623 - $ -
Natural Gas $15,923 3,075 MMBtu $5.18
TOTAL ENERGY COSTS $795,019
RECOMMENDED SAVINGS* $171,683 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$79,445
Cost:
$420,971
$50,166 563,658 $29,280 3,331 - - - - $50,166
563,658
kWh
$29,280
3,331
kW-months/year
-
-
MMBtu
-
-
$
02: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$48,560
Cost:
$367,354
- - - - - - $48,560 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$48,560
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,007
Cost:
$683
$886 9,959 $120 14 - - - - $886
9,959
kWh
$120
14
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,527
Cost:
-
$6,454 72,512 $73 8 - - - - $6,454
72,512
kWh
$73
8
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,076
Cost:
-
$2,229 25,045 $847 96 - - - - $2,229
25,045
kWh
$847
96
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,212
Cost:
$376
$294 3,305 $1,918 218 - - - - $294
3,305
kWh
$1,918
218
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,800
Cost:
$30,177
$3,332 37,418 $411 47 $57 11 - - $3,332
37,418
kWh
$411
47
kW-months/year
$57
11
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,286
Cost:
$160
$257 2,893 $1,028 117 - - - - $257
2,893
kWh
$1,028
117
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,295
Cost:
$652
$3,738 42,000 $557 63 - - - - $3,738
42,000
kWh
$557
63
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,150
Cost:
$4,200
$15,056 169,169 $2,094 238 - - - - $15,056
169,169
kWh
$2,094
238
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,325
Cost:
$48,415
$1,837 20,641 $2,488 283 - - - - $1,837
20,641
kWh
$2,488
283
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$171,683
Cost:
$872,988
$84,249 946,599 $38,817 4,416 $57 11 $48,560 - $84,249
946,599
kWh
$38,817
4,416
kW-months/year
$57
11
MMBtu
$48,560
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost