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IAC Assessment: IP0002
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IAC Assessment: IP0002
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IAC Center Indiana University-Purdue University
Assessment Year 2012
Principal Product Roll Formed Specialty Tubing and Formed Metal
NAICS 332114 - Custom Roll Forming
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 126,732
Annual Production 19,719 Tons
Production Hrs. Annual 6,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,418 2,322,000 kWh $0.08
Electricity Demand $0 6,840 kW-months/year $0.00
Natural Gas $24,517 2,604 MMBtu $9.42
TOTAL ENERGY COSTS $213,935
RECOMMENDED SAVINGS* $35,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,160
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$18,621
Cost:
-
$18,621 228,206 - - $18,621
228,206
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,887
Cost:
-
$1,887 20,354 - - $1,887
20,354
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,515
Cost:
$140
$1,515 18,560 - - $1,515
18,560
kWh
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,900
Cost:
$1,320
- - $3,900 332 -
-
kWh
$3,900
332
MMBtu
05: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$2,700
Cost:
$1,250
$2,700 33,050 - - $2,700
33,050
kWh
-
-
MMBtu
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,124
Cost:
$4,678
$5,124 62,790 - - $5,124
62,790
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,205
Cost:
$1,430
$1,205 13,392 - - $1,205
13,392
kWh
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$760
Cost:
$1,216
$760 9,350 - - $760
9,350
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$35,712
Cost:
$10,034
$31,812 385,702 $3,900 332 $31,812
385,702
kWh
$3,900
332
MMBtu
TOTAL IMPLEMENTED Savings:
$29,160
Cost:
$6,138
$25,260 309,556 $3,900 332 $25,260
309,556
kWh
$3,900
332
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas