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IAC Assessment: IP0010
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IAC Assessment: IP0010
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Marine Propellers
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 62,000
Annual Production 40,000 Pieces
Production Hrs. Annual 5,880
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,339 2,898,466 kWh $0.05
Electricity Demand $98,990 9,724 kW-months/year $10.18
Natural Gas $71,757 9,123 MMBtu $7.87
TOTAL ENERGY COSTS $323,086
RECOMMENDED SAVINGS* $58,838 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,773
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
01: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,545
Cost:
-
- - - - - - - - $4,545 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,545
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,822
Cost:
-
$1,822 50,611 - - - - - - - - $1,822
50,611
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$446
Cost:
-
$446 12,397 - - - - - - - - $446
12,397
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,755
Cost:
$1,700
- - - - - - $17,755 2,256 - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,755
2,256
MMBtu
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,962
Cost:
$107
$1,962 33,196 - - - - - - - - $1,962
33,196
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,488
Cost:
$430
- - - - - - $1,488 189 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,488
189
MMBtu
-
-
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$571
Cost:
$221
$571 15,867 - - - - - - - - $571
15,867
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$103
Cost:
$70
- - - - - - $103 13 - - -
-
kWh
-
-
kW-months/year
-
-
$
$103
13
MMBtu
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,108
Cost:
$1,795
- - - - - - $2,108 268 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,108
268
MMBtu
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,207
Cost:
$2,916
$1,207 8,820 - - - - - - - - $1,207
8,820
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
11: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$18,512
Cost:
$51,858
$2,125 79,298 $2,821 277 - - $13,566 1,724 - - $2,125
79,298
kWh
$2,821
277
kW-months/year
-
-
$
$13,566
1,724
MMBtu
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,469
Cost:
$15,876
$3,023 112,813 $2,446 240 - - - - - - $3,023
112,813
kWh
$2,446
240
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,850
Cost:
$8,526
- - - - $2,850 - - - - - -
-
kWh
-
-
kW-months/year
$2,850
-
$
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,838
Cost:
$83,499
$11,156 313,002 $5,267 517 $2,850 - $35,020 4,450 $4,545 - $11,156
313,002
kWh
$5,267
517
kW-months/year
$2,850
-
$
$35,020
4,450
MMBtu
$4,545
-
MMBtu
TOTAL IMPLEMENTED Savings:
$19,773
Cost:
$26,525
$7,824 224,884 $2,446 240 $2,850 - $2,108 268 $4,545 - $7,824
224,884
kWh
$2,446
240
kW-months/year
$2,850
-
$
$2,108
268
MMBtu
$4,545
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas