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IAC Assessment: IP0013
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IAC Assessment: IP0013
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Insulated Steel Exterior Doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 82,494
Annual Production 492,862 Pieces
Production Hrs. Annual 4,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,023 1,716,800 kWh $0.07
Electricity Demand $3,818 6,943 kW-months/year $0.55
Electricity Fees $21,933 - $ -
Natural Gas $79,818 29,726 MMBtu $2.69
TOTAL ENERGY COSTS $222,592
RECOMMENDED SAVINGS* $37,817 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,266
Cost:
-
$14,266 215,661 - - - - - - $14,266
215,661
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,197
Cost:
-
- - - - - - $4,197 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,197
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$907
Cost:
-
$864 13,060 $43 78 - - - - $864
13,060
kWh
$43
78
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$192
Cost:
-
$192 2,910 - - - - - - $192
2,910
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,079
Cost:
$1,148
$4,736 71,600 - - $(-657) (-244) - - $4,736
71,600
kWh
-
-
kW-months/year
$(-657)
(-244)
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,447
Cost:
$2,744
$4,339 65,600 $108 197 - - - - $4,339
65,600
kWh
$108
197
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,251
Cost:
$4,863
- - - - $3,251 1,238 - - -
-
kWh
-
-
kW-months/year
$3,251
1,238
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$633
Cost:
$1,535
$603 9,120 $30 55 - - - - $603
9,120
kWh
$30
55
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,354
Cost:
$2,340
- - - - $1,354 503 - - -
-
kWh
-
-
kW-months/year
$1,354
503
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,491
Cost:
$15,502
$4,382 66,240 $109 199 - - - - $4,382
66,240
kWh
$109
199
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,817
Cost:
$28,132
$29,382 444,191 $290 529 $3,948 1,497 $4,197 - $29,382
444,191
kWh
$290
529
kW-months/year
$3,948
1,497
MMBtu
$4,197
-
$
TOTAL IMPLEMENTED Savings:
$24,750
Cost:
$20,586
$23,179 350,411 $217 396 $1,354 503 - - $23,179
350,411
kWh
$217
396
kW-months/year
$1,354
503
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost