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IAC Assessment: IP0015
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IAC Assessment: IP0015
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Fuel System Components
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3536 - Hoists, Cranes, And Monorails
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 125,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $273,797 5,456,400 kWh $0.05
Electricity Demand $154,403 14,001 kW-months/year $11.03
Natural Gas $41,957 7,496 MMBtu $5.60
TOTAL ENERGY COSTS $470,157
RECOMMENDED SAVINGS* $62,919 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,542
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Gas Electricity Usage Electricity Demand Electricity Fees Other Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,644
Cost:
-
$1,644 36,060 - - - - - - $1,644
36,060
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,757
Cost:
-
$4,501 86,899 $1,256 119 - - - - $4,501
86,899
kWh
$1,256
119
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$730
Cost:
-
$730 16,000 - - - - - - $730
16,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,044
Cost:
$118
$1,044 22,895 - - - - - - $1,044
22,895
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,010
Cost:
$1,400
$24,010 463,518 - - - - - - $24,010
463,518
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,093
Cost:
$380
- - - - - - $7,093 496 -
-
kWh
-
-
kW-months/year
-
-
$
$7,093
496
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,795
Cost:
$8,625
$8,440 162,936 $2,355 223 - - - - $8,440
162,936
kWh
$2,355
223
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,702
Cost:
$17,052
- - - - $10,702 - - - -
-
kWh
-
-
kW-months/year
$10,702
-
$
-
-
MMBtu
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,144
Cost:
$3,702
$1,144 25,101 - - - - - - $1,144
25,101
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$62,919
Cost:
$31,277
$41,513 813,409 $3,611 342 $10,702 - $7,093 496 $41,513
813,409
kWh
$3,611
342
kW-months/year
$10,702
-
$
$7,093
496
MMBtu
TOTAL IMPLEMENTED Savings:
$43,542
Cost:
$10,405
$34,094 662,514 $2,355 223 - - $7,093 496 $34,094
662,514
kWh
$2,355
223
kW-months/year
-
-
$
$7,093
496
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Other Gas Electricity Usage Electricity Demand Electricity Fees Other Gas