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IAC Assessment: IP0017
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IAC Assessment: IP0017
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Electroplating and Surface Finishing
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 50,000
Annual Production 279,609,150 Pieces
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,941 1,452,480 kWh $0.09
Natural Gas $11,833 1,475 MMBtu $8.02
TOTAL ENERGY COSTS $157,574
RECOMMENDED SAVINGS* $44,869 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,837
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Personnel Changes Primary Raw Material Electricity Usage Electricity Fees Personnel Changes Primary Raw Material
$ kWh $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$744
Cost:
-
$744 8,362 - - - - - - $744
8,362
kWh
-
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$11,701
Cost:
-
- - $11,701 - - - - - -
-
kWh
$11,701
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$805
Cost:
-
$805 9,048 - - - - - - $805
9,048
kWh
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,167
Cost:
$1,400
$9,167 102,997 - - - - - - $9,167
102,997
kWh
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,754
Cost:
$409
$1,754 19,711 - - - - - - $1,754
19,711
kWh
-
-
$
-
-
$
-
-
$
06: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$600
Cost:
$159
- - - - $600 - - - -
-
kWh
-
-
$
$600
-
$
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,599
Cost:
$15,000
- - - - - - $13,599 - -
-
kWh
-
-
$
-
-
$
$13,599
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,689
Cost:
$3,600
$2,689 30,211 - - - - - - $2,689
30,211
kWh
-
-
$
-
-
$
-
-
$
09: 2.2514 COVER OPEN TANKS Savings:
$373
Cost:
$503
$373 4,193 - - - - - - $373
4,193
kWh
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,437
Cost:
$9,348
$3,437 38,613 - - - - - - $3,437
38,613
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,869
Cost:
$30,419
$18,969 213,135 $11,701 - $600 - $13,599 - $18,969
213,135
kWh
$11,701
-
$
$600
-
$
$13,599
-
$
TOTAL IMPLEMENTED Savings:
$27,837
Cost:
$11,819
$15,536 174,562 $11,701 - $600 - - - $15,536
174,562
kWh
$11,701
-
$
$600
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Electricity Fees Personnel Changes Primary Raw Material Electricity Usage Electricity Fees Personnel Changes Primary Raw Material