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IAC Assessment: IP0022
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IAC Assessment: IP0022
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product Dry milled corn products
NAICS 311211 - Flour Milling
SIC 2041 - Flour And Other Grain Mill Products
Sales $50,000,000-$100,000,000
# of Employees 46
Plant Area (Sq.Ft.) 97,245
Annual Production 5,500,000 Bushels
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $408,075 5,848,281 kWh $0.07
Electricity Demand $66,065 14,071 kW-months/year $4.70
Natural Gas $91,162 18,045 MMBtu $5.05
TOTAL ENERGY COSTS $565,302
RECOMMENDED SAVINGS* $19,414 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,751
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,259
Cost:
-
$988 21,312 $271 58 - - $988
21,312
kWh
$271
58
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,314
Cost:
$152
$6,314 136,171 - - - - $6,314
136,171
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$631
Cost:
$212
$631 13,603 - - - - $631
13,603
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,868
Cost:
$2,394
- - - - $2,868 568 -
-
kWh
-
-
kW-months/year
$2,868
568
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,308
Cost:
$3,528
- - - - $4,308 853 -
-
kWh
-
-
kW-months/year
$4,308
853
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,458
Cost:
$2,226
$2,103 45,360 $355 76 - - $2,103
45,360
kWh
$355
76
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$870
Cost:
$1,590
$744 16,055 $126 27 - - $744
16,055
kWh
$126
27
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$706
Cost:
$1,711
$554 11,954 $152 32 - - $554
11,954
kWh
$152
32
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$19,414
Cost:
$11,813
$11,334 244,455 $904 192 $7,176 1,421 $11,334
244,455
kWh
$904
192
kW-months/year
$7,176
1,421
MMBtu
TOTAL IMPLEMENTED Savings:
$12,751
Cost:
$5,270
$8,046 173,538 $397 84 $4,308 853 $8,046
173,538
kWh
$397
84
kW-months/year
$4,308
853
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas