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IAC Assessment: IP0027
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IAC Assessment: IP0027
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product steel parts
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 147,000
Annual Production 25,000 Tons
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,041 1,380,482 kWh $0.07
Natural Gas $17,569 2,410 MMBtu $7.29
TOTAL ENERGY COSTS $188,186
RECOMMENDED SAVINGS* $136,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,447
Cost:
-
$3,447 48,547 - - - - $3,447
48,547
kWh
-
-
MMBtu
-
-
lb
02: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$8,857
Cost:
-
- - - - $8,857 30,000 -
-
kWh
-
-
MMBtu
$8,857
30,000
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,976
Cost:
$3,995
$4,976 70,085 - - - - $4,976
70,085
kWh
-
-
MMBtu
-
-
lb
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,707
Cost:
$236
$736 10,371 $1,971 270 - - $736
10,371
kWh
$1,971
270
MMBtu
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,818
Cost:
$175
$3,818 53,784 - - - - $3,818
53,784
kWh
-
-
MMBtu
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,988
Cost:
$280
$2,988 42,083 - - - - $2,988
42,083
kWh
-
-
MMBtu
-
-
lb
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,453
Cost:
$671
$5,453 76,808 - - - - $5,453
76,808
kWh
-
-
MMBtu
-
-
lb
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$72,576
Cost:
$12,435
- - - - $72,576 312,000 -
-
kWh
-
-
MMBtu
$72,576
312,000
lb
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,685
Cost:
$3,528
- - $3,685 506 - - -
-
kWh
$3,685
506
MMBtu
-
-
lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,185
Cost:
$85,493
$28,185 396,970 - - - - $28,185
396,970
kWh
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$136,692
Cost:
$106,813
$49,603 698,648 $5,656 776 $81,433 342,000 $49,603
698,648
kWh
$5,656
776
MMBtu
$81,433
342,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)