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IAC Assessment: IP0029
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IAC Assessment: IP0029
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product Hose Reels
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 134,106
Annual Production 4,200,000 Pieces
Production Hrs. Annual 4,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,136 2,404,480 kWh $0.08
Electricity Demand $51,602 7,217 kW-months/year $7.15
Electricity Fees $2,766 - $ -
Natural Gas $75,147 10,207 MMBtu $7.36
TOTAL ENERGY COSTS $403,359
RECOMMENDED SAVINGS* $138,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,385
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$9,363
Cost:
$210
$3,063 38,535 - - $6,300 875 - - $3,063
38,535
kWh
-
-
kW-months/year
$6,300
875
MMBtu
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,383
Cost:
$92
$6,383 80,292 - - - - - - $6,383
80,292
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$980
Cost:
$122
$980 12,326 - - - - - - $980
12,326
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$82,707
Cost:
$12,435
- - - - - - $82,707 259,283 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$82,707
259,283
lb
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,997
Cost:
$1,104
- - - - $2,997 416 - - -
-
kWh
-
-
kW-months/year
$2,997
416
MMBtu
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,419
Cost:
$512
$1,129 14,196 $290 41 - - - - $1,129
14,196
kWh
$290
41
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,432
Cost:
$4,014
$6,432 64,282 - - - - - - $6,432
64,282
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,953
Cost:
$54,929
$22,141 278,527 $5,812 813 - - - - $22,141
278,527
kWh
$5,812
813
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$138,233
Cost:
$73,418
$40,128 488,158 $6,102 854 $9,297 1,291 $82,707 259,283 $40,128
488,158
kWh
$6,102
854
kW-months/year
$9,297
1,291
MMBtu
$82,707
259,283
lb
TOTAL IMPLEMENTED Savings:
$34,385
Cost:
$58,943
$28,573 342,809 $5,812 813 - - - - $28,573
342,809
kWh
$5,812
813
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)