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IAC Assessment: IP0031
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IAC Assessment: IP0031
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product Aluminum Die Casting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $100,000,000-$500,000,000
# of Employees 950
Plant Area (Sq.Ft.) 41,380,000
Annual Production 7,500,000 Pieces
Production Hrs. Annual 5,100
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,287,720 63,853,846 kWh $0.04
Electricity Demand $1,893,603 123,667 kW-months/year $15.31
Electricity Fees $900 - $ -
Natural Gas $312,228 73,649 MMBtu $4.24
TOTAL ENERGY COSTS $9,513,992
RECOMMENDED SAVINGS* $6,759,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,982
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$5,065,497
Cost:
$375,000
- - - - $5,065,497 10,567,455 -
-
kWh
-
-
kW-months/year
$5,065,497
10,567,455
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,715
Cost:
$14,486
$12,452 279,326 $10,263 609 - - $12,452
279,326
kWh
$10,263
609
kW-months/year
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,679
Cost:
$59,914
$2,252 134,051 $5,427 386 - - $2,252
134,051
kWh
$5,427
386
kW-months/year
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,588
Cost:
$22,450
$872 51,898 $1,716 122 - - $872
51,898
kWh
$1,716
122
kW-months/year
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,661,000
Cost:
$17,500,000
$1,661,000 37,270,800 - - - - $1,661,000
37,270,800
kWh
-
-
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$6,759,479
Cost:
$17,971,850
$1,676,576 37,736,075 $17,406 1,117 $5,065,497 10,567,455 $1,676,576
37,736,075
kWh
$17,406
1,117
kW-months/year
$5,065,497
10,567,455
Tgal
TOTAL IMPLEMENTED Savings:
$32,982
Cost:
$96,850
$15,576 465,275 $17,406 1,117 - - $15,576
465,275
kWh
$17,406
1,117
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal