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IAC Assessment: IP0036
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IAC Assessment: IP0036
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product plastic device components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 68,000
Annual Production 70,000,000 Pieces
Production Hrs. Annual 5,900
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,389 5,314,114 kWh $0.04
Electricity Demand $265,155 11,319 kW-months/year $23.43
Electricity Fees $1,868 - $ -
Natural Gas $14,741 1,623 MMBtu $9.08
TOTAL ENERGY COSTS $513,049
RECOMMENDED SAVINGS* $112,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
01: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$102,924
Cost:
-
- - - - - - - - $102,924 231,720 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$102,924
231,720
lb
02: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$1,853
Cost:
-
- - - - $1,853 204 - - - - -
-
kWh
-
-
kW-months/year
$1,853
204
MMBtu
-
-
gal
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,622
Cost:
$560
$1,622 40,259 - - - - - - - - $1,622
40,259
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,492
Cost:
-
$1,492 37,017 - - - - - - - - $1,492
37,017
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,188
Cost:
-
$544 13,511 $644 27 - - - - - - $544
13,511
kWh
$644
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
06: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$61
Cost:
$19
$61 1,525 - - - - - - - - $61
1,525
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,161
Cost:
$1,811
$532 13,205 $629 27 - - - - - - $532
13,205
kWh
$629
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,780
Cost:
$1,780
$816 20,247 $964 41 - - - - - - $816
20,247
kWh
$964
41
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$188
Cost:
$120
- - - - - - $188 26,418 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$188
26,418
gal
-
-
lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$106
Cost:
$240
$106 2,628 - - - - - - - - $106
2,628
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$112,375
Cost:
$4,530
$5,173 128,392 $2,237 96 $1,853 204 $188 26,418 $102,924 231,720 $5,173
128,392
kWh
$2,237
96
kW-months/year
$1,853
204
MMBtu
$188
26,418
gal
$102,924
231,720
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)