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IAC Assessment: IP0040
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IAC Assessment: IP0040
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Transmission Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 493
Plant Area (Sq.Ft.) 185,000
Annual Production 24,637,577 Pieces
Production Hrs. Annual 7,488
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $918,629 27,846,000 kWh $0.03
Electricity Demand $897,489 48,266 kW-months/year $18.59
Natural Gas $254,073 42,066 MMBtu $6.04
TOTAL ENERGY COSTS $2,070,191
RECOMMENDED SAVINGS* $184,342 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$37,208
Cost:
-
- - - - - - - - - - $37,208 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$37,208
-
$
02: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$1,728
Cost:
-
- - - - $1,728 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,728
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,452
Cost:
$99
$3,452 104,599 - - - - - - - - - - $3,452
104,599
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 3.5242 RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE Savings:
$104,502
Cost:
$3,200
- - - - - - - - $104,502 468,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$104,502
468,000
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$168
Cost:
$8
$88 2,673 $80 4 - - - - - - - - $88
2,673
kWh
$80
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$896
Cost:
$212
- - - - - - $896 148 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$896
148
MMBtu
-
-
lb
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$430
Cost:
$130
$430 13,029 - - - - - - - - - - $430
13,029
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,251
Cost:
$12,039
$18,251 553,059 - - - - - - - - - - $18,251
553,059
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,775
Cost:
$32,120
$15,775 478,023 - - - - - - - - - - $15,775
478,023
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$634
Cost:
$1,321
$333 10,092 $301 16 - - - - - - - - $333
10,092
kWh
$301
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
11: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,298
Cost:
$3,968
$1,298 39,344 - - - - - - - - - - $1,298
39,344
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$184,342
Cost:
$53,097
$39,627 1,200,819 $381 20 $1,728 - $896 148 $104,502 468,000 $37,208 - $39,627
1,200,819
kWh
$381
20
kW-months/year
$1,728
-
$
$896
148
MMBtu
$104,502
468,000
lb
$37,208
-
$
TOTAL IMPLEMENTED Savings:
$5,180
Cost:
$99
$3,452 104,599 - - $1,728 - - - - - - - $3,452
104,599
kWh
-
-
kW-months/year
$1,728
-
$
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost