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IAC Assessment: IP0052
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IAC Assessment: IP0052
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Sheet Metal Fabricated Enclosures
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 193
Plant Area (Sq.Ft.) 107,300
Annual Production 200 Pieces
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,266 1,708,200 kWh $0.05
Electricity Demand $103,772 6,787 kW-months/year $15.29
Electricity Fees $23,519 - $ -
Natural Gas $52,407 7,283 MMBtu $7.20
TOTAL ENERGY COSTS $271,964
RECOMMENDED SAVINGS* $51,386 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,077
Cost:
$47
- - - - $3,077 427 - - - - -
-
kWh
-
-
kW-months/year
$3,077
427
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$437
Cost:
$9
$437 8,096 - - - - - - - - $437
8,096
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,655
Cost:
$61
$1,655 30,633 - - - - - - - - $1,655
30,633
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$12,878
Cost:
$902
$12,878 238,450 - - - - - - - - $12,878
238,450
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,052
Cost:
$2,650
- - - - $6,052 841 - - - - -
-
kWh
-
-
kW-months/year
$6,052
841
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,932
Cost:
$953
$1,251 23,166 $681 45 - - - - - - $1,251
23,166
kWh
$681
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$10,505
Cost:
$7,153
$1,321 24,464 $26,834 1,755 - - - - $(-17,650) - $1,321
24,464
kWh
$26,834
1,755
kW-months/year
-
-
MMBtu
-
-
$
$(-17,650)
-
$
08: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$12,926
Cost:
$10,000
- - - - - - $12,926 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,926
-
$
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,874
Cost:
$4,725
$(-63) (-1,164) - - $1,937 269 - - - - $(-63)
(-1,164)
kWh
-
-
kW-months/year
$1,937
269
MMBtu
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$50
Cost:
$179
$50 914 - - - - - - - - $50
914
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$51,386
Cost:
$26,679
$17,529 324,559 $27,515 1,800 $11,066 1,537 $12,926 - $(-17,650) - $17,529
324,559
kWh
$27,515
1,800
kW-months/year
$11,066
1,537
MMBtu
$12,926
-
$
$(-17,650)
-
$
TOTAL IMPLEMENTED Savings:
$41,478
Cost:
$18,172
$16,291 301,643 $26,834 1,755 $3,077 427 $12,926 - $(-17,650) - $16,291
301,643
kWh
$26,834
1,755
kW-months/year
$3,077
427
MMBtu
$12,926
-
$
$(-17,650)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost