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IAC Assessment: IP0056
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IAC Assessment: IP0056
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Wet Wipes
NAICS 322291 - Sanitary Paper Product Manufacturing
SIC 2676 - Sanitary Paper Products
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 140,000
Annual Production 224,014,562 Pieces
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $389,356 6,792,240 kWh $0.06
Electricity Demand $119,137 11,485 kW-months/year $10.37
Electricity Fees $37,129 - $ -
Natural Gas $63,077 11,756 MMBtu $5.37
TOTAL ENERGY COSTS $715,504
RECOMMENDED SAVINGS* $101,292 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,669
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,612
Cost:
-
$1,297 22,601 $315 31 - - - - $1,297
22,601
kWh
$315
31
kW-months/year
-
-
$
-
-
MMBtu
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,368
Cost:
-
- - - - $1,368 - - - -
-
kWh
-
-
kW-months/year
$1,368
-
$
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,361
Cost:
-
- - - - - - $1,361 252 -
-
kWh
-
-
kW-months/year
-
-
$
$1,361
252
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,759
Cost:
$165
$9,759 170,016 - - - - - - $9,759
170,016
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,870
Cost:
$300
- - - - - - $5,870 1,087 -
-
kWh
-
-
kW-months/year
-
-
$
$5,870
1,087
MMBtu
06: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$29,356
Cost:
$10,000
- - - - $29,356 - - - -
-
kWh
-
-
kW-months/year
$29,356
-
$
-
-
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$356
Cost:
$170
$356 6,205 - - - - - - $356
6,205
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$3,273
Cost:
$2,406
$1,112 19,373 $2,161 212 - - - - $1,112
19,373
kWh
$2,161
212
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,909
Cost:
$1,267
$1,529 26,646 $380 37 - - - - $1,529
26,646
kWh
$380
37
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$311
Cost:
$218
$311 5,419 - - - - - - $311
5,419
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,064
Cost:
$6,597
- - - - - - $6,064 1,123 -
-
kWh
-
-
kW-months/year
-
-
$
$6,064
1,123
MMBtu
12: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$5,810
Cost:
$5,000
- - - - $5,810 - - - -
-
kWh
-
-
kW-months/year
$5,810
-
$
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,149
Cost:
$51,579
$14,167 246,819 $3,982 391 - - - - $14,167
246,819
kWh
$3,982
391
kW-months/year
-
-
$
-
-
MMBtu
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,198
Cost:
$22,745
- - - - $14,198 - - - -
-
kWh
-
-
kW-months/year
$14,198
-
$
-
-
MMBtu
15: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$1,896
Cost:
$5,000
- - - - $1,896 - - - -
-
kWh
-
-
kW-months/year
$1,896
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$101,292
Cost:
$105,447
$28,531 497,079 $6,838 672 $52,628 - $13,295 2,462 $28,531
497,079
kWh
$6,838
672
kW-months/year
$52,628
-
$
$13,295
2,462
MMBtu
TOTAL IMPLEMENTED Savings:
$18,669
Cost:
$683
$10,070 175,435 - - $1,368 - $7,231 1,339 $10,070
175,435
kWh
-
-
kW-months/year
$1,368
-
$
$7,231
1,339
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas