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IAC Assessment: IP0065
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IAC Assessment: IP0065
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Metal Stamping
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3466 - Crowns And Closures
Sales $10,000,000-$50,000,000
# of Employees 66
Plant Area (Sq.Ft.) 126,000
Annual Production 58,140 Pieces
Production Hrs. Annual 2,168
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,181 1,347,500 kWh $0.09
Electricity Demand $21,288 8,064 kW-months/year $2.64
Electricity Fees $240 - $ -
Natural Gas $37,458 6,719 MMBtu $5.57
TOTAL ENERGY COSTS $183,360
RECOMMENDED SAVINGS* $32,053 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,698
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,132
Cost:
$8
$975 10,758 $157 60 - - - - $975
10,758
kWh
$157
60
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,539
Cost:
$77
$1,539 16,969 - - - - - - $1,539
16,969
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,844
Cost:
$181
$2,844 31,364 - - - - - - $2,844
31,364
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,873
Cost:
$422
$1,873 20,663 - - - - - - $1,873
20,663
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,760
Cost:
$93
$2,388 26,339 $372 141 - - - - $2,388
26,339
kWh
$372
141
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$483
Cost:
$198
$416 4,591 $67 25 - - - - $416
4,591
kWh
$67
25
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$9,506
Cost:
$6,223
$(-888) (-9,792) $(-365) (-138) $1,799 323 $8,960 156 $(-888)
(-9,792)
kWh
$(-365)
(-138)
kW-months/year
$1,799
323
MMBtu
$8,960
156
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$330
Cost:
$293
$330 3,642 - - - - - - $330
3,642
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$826
Cost:
$840
$711 7,846 $115 43 - - - - $711
7,846
kWh
$115
43
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$519
Cost:
$576
- - - - $519 93 - - -
-
kWh
-
-
kW-months/year
$519
93
MMBtu
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,693
Cost:
$11,326
$9,565 105,497 $128 49 - - - - $9,565
105,497
kWh
$128
49
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$548
Cost:
$957
$472 5,209 $76 29 - - - - $472
5,209
kWh
$76
29
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$32,053
Cost:
$21,194
$20,225 223,086 $550 209 $2,318 416 $8,960 156 $20,225
223,086
kWh
$550
209
kW-months/year
$2,318
416
MMBtu
$8,960
156
Tgal
TOTAL IMPLEMENTED Savings:
$21,698
Cost:
$14,102
$20,783 229,236 $915 347 - - - - $20,783
229,236
kWh
$915
347
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal