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IAC Assessment: IP0066
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IAC Assessment: IP0066
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Fiberglass Reinforced Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 277,520
Annual Production 8,098 Tons
Production Hrs. Annual 4,284
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $310,764 6,516,338 kWh $0.05
Electricity Demand $153,307 19,103 kW-months/year $8.03
Electricity Fees $59,048 - $ -
Natural Gas $227,777 42,095 MMBtu $5.41
TOTAL ENERGY COSTS $809,956
RECOMMENDED SAVINGS* $75,666 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,435
Cost:
-
- - - - - - $1,435 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,435
-
Tgal
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$231
Cost:
-
$188 3,942 $43 5 - - - - $188
3,942
kWh
$43
5
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$28,924
Cost:
$10
$1,052 22,056 - - $27,872 5,152 - - $1,052
22,056
kWh
-
-
kW-months/year
$27,872
5,152
MMBtu
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$999
Cost:
$5
$680 14,266 $319 40 - - - - $680
14,266
kWh
$319
40
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,382
Cost:
$80
- - $13,382 1,677 - - - - -
-
kWh
$13,382
1,677
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,011
Cost:
$95
$3,011 63,135 - - - - - - $3,011
63,135
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,575
Cost:
$375
$4,575 95,939 - - - - - - $4,575
95,939
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,968
Cost:
$166
$2,021 42,373 $947 119 - - - - $2,021
42,373
kWh
$947
119
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,723
Cost:
$3,110
$14,723 308,715 - - - - - - $14,723
308,715
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$441
Cost:
$200
$347 7,283 $94 12 - - - - $347
7,283
kWh
$94
12
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,783
Cost:
$6,073
$2,836 59,477 $1,947 244 - - - - $2,836
59,477
kWh
$1,947
244
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$194
Cost:
$396
$16 339 $178 22 - - - - $16
339
kWh
$178
22
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,666
Cost:
$10,510
$29,449 617,525 $16,910 2,119 $27,872 5,152 $1,435 - $29,449
617,525
kWh
$16,910
2,119
kW-months/year
$27,872
5,152
MMBtu
$1,435
-
Tgal
TOTAL IMPLEMENTED Savings:
$75,435
Cost:
$10,510
$29,261 613,583 $16,867 2,114 $27,872 5,152 $1,435 - $29,261
613,583
kWh
$16,867
2,114
kW-months/year
$27,872
5,152
MMBtu
$1,435
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption