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IAC Assessment: IP0067
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IAC Assessment: IP0067
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Security Hardware
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3429 - Hardware, Nec
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 330,000
Annual Production 2,239,051 Pounds
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $474,135 8,296,680 kWh $0.06
Electricity Demand $196,300 19,009 kW-months/year $10.33
Electricity Fees $3,036 - $ -
Natural Gas $107,517 14,898 MMBtu $7.22
TOTAL ENERGY COSTS $872,068
RECOMMENDED SAVINGS* $142,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,740
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$996
Cost:
-
$797 14,235 $199 20 - - - - - - $797
14,235
kWh
$199
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,092
Cost:
$5
$5,094 90,972 $2,998 295 - - - - - - $5,094
90,972
kWh
$2,998
295
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,360
Cost:
$3
- - - - - - $9,360 1,300 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,360
1,300
MMBtu
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,858
Cost:
$765
$8,048 143,723 $2,810 276 - - - - - - $8,048
143,723
kWh
$2,810
276
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$35,374
Cost:
$3,150
$35,374 631,686 - - - - - - - - $35,374
631,686
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,719
Cost:
$2,549
$12,719 227,123 - - - - - - - - $12,719
227,123
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,896
Cost:
$791
$2,887 51,555 $1,009 99 - - - - - - $2,887
51,555
kWh
$1,009
99
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 3.5131 RECYCLE WHITE WATER Savings:
$18,931
Cost:
$7,044
$(-1,210) (-21,600) $(-92) (-9) - - - - $20,233 2,023 $(-1,210)
(-21,600)
kWh
$(-92)
(-9)
kW-months/year
-
-
$
-
-
MMBtu
$20,233
2,023
Tgal
09: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$8,382
Cost:
$11,725
$102 1,827 - - - - $8,280 1,150 - - $102
1,827
kWh
-
-
kW-months/year
-
-
$
$8,280
1,150
MMBtu
-
-
Tgal
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,775
Cost:
$15,000
$4,856 87,848 $4,919 477 - - - - - - $4,856
87,848
kWh
$4,919
477
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,105
Cost:
$12,251
- - - - $5,105 - - - - - -
-
kWh
-
-
kW-months/year
$5,105
-
$
-
-
MMBtu
-
-
Tgal
12: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,112
Cost:
$10,000
- - - - $4,112 - - - - - -
-
kWh
-
-
kW-months/year
$4,112
-
$
-
-
MMBtu
-
-
Tgal
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,007
Cost:
$58,641
$10,379 185,341 $3,628 356 - - - - - - $10,379
185,341
kWh
$3,628
356
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$40
Cost:
$167
- - - - - - $40 6 - - -
-
kWh
-
-
kW-months/year
-
-
$
$40
6
MMBtu
-
-
Tgal
15: 2.2514 COVER OPEN TANKS Savings:
$578
Cost:
$2,692
- - - - - - $578 80 - - -
-
kWh
-
-
kW-months/year
-
-
$
$578
80
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$142,225
Cost:
$124,783
$79,046 1,412,710 $15,471 1,514 $9,217 - $18,258 2,536 $20,233 2,023 $79,046
1,412,710
kWh
$15,471
1,514
kW-months/year
$9,217
-
$
$18,258
2,536
MMBtu
$20,233
2,023
Tgal
TOTAL IMPLEMENTED Savings:
$60,740
Cost:
$14,085
$44,219 789,644 $3,009 296 $4,112 - $9,400 1,306 - - $44,219
789,644
kWh
$3,009
296
kW-months/year
$4,112
-
$
$9,400
1,306
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal