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IAC Assessment: IP0068
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IAC Assessment: IP0068
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Anodized Aluminum
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 38
Plant Area (Sq.Ft.) 28,000
Annual Production 3,207,459 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,873 1,068,600 kWh $0.06
Electricity Demand $33,264 3,153 kW-months/year $10.55
Electricity Fees $1,678 - $ -
Natural Gas $100,626 18,555 MMBtu $5.42
TOTAL ENERGY COSTS $394,224
RECOMMENDED SAVINGS* $8,094 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$759
Cost:
$4
- - - - - - $759 140 -
-
kWh
-
-
kW-months/year
-
-
$
$759
140
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$688
Cost:
$5
$504 8,700 $184 17 - - - - $504
8,700
kWh
$184
17
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$720
Cost:
$38
$720 12,433 - - - - - - $720
12,433
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$491
Cost:
$159
$360 6,222 $131 12 - - - - $360
6,222
kWh
$131
12
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$500
Cost:
$285
$500 8,640 - - - - - - $500
8,640
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$136
Cost:
$82
- - - - - - $136 25 -
-
kWh
-
-
kW-months/year
-
-
$
$136
25
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,287
Cost:
$5,648
$943 16,285 $344 33 - - - - $943
16,285
kWh
$344
33
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,317
Cost:
$10,850
- - - - $3,317 - - - -
-
kWh
-
-
kW-months/year
$3,317
-
$
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$196
Cost:
$940
$144 2,485 $52 5 - - - - $144
2,485
kWh
$52
5
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$8,094
Cost:
$18,011
$3,171 54,765 $711 67 $3,317 - $895 165 $3,171
54,765
kWh
$711
67
kW-months/year
$3,317
-
$
$895
165
MMBtu
TOTAL IMPLEMENTED Savings:
$3,725
Cost:
$6,101
$2,307 39,847 $659 62 - - $759 140 $2,307
39,847
kWh
$659
62
kW-months/year
-
-
$
$759
140
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas