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IAC Assessment: IP0082
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IAC Assessment: IP0082
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Automotive Brake Hoses
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $50,000,000-$100,000,000
# of Employees 435
Plant Area (Sq.Ft.) 209,247
Annual Production 18,324,088 Units
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,213 6,330,303 kWh $0.05
Electricity Demand $181,065 15,293 kW-months/year $11.84
Natural Gas $134,556 28,723 MMBtu $4.68
TOTAL ENERGY COSTS $652,834
RECOMMENDED SAVINGS* $97,953 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,022
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$86
Cost:
-
$86 1,621 - - - - - - $86
1,621
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$866
Cost:
-
$664 12,483 $202 17 - - - - $664
12,483
kWh
$202
17
kW-months/year
-
-
MMBtu
-
-
$
03: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$828
Cost:
-
- - - - - - $828 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$828
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,933
Cost:
$3
- - - - $1,933 413 - - -
-
kWh
-
-
kW-months/year
$1,933
413
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$24,829
Cost:
$2,670
- - - - $23,587 5,040 $1,242 - -
-
kWh
-
-
kW-months/year
$23,587
5,040
MMBtu
$1,242
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,541
Cost:
$1,698
$5,219 98,100 $2,322 196 - - - - $5,219
98,100
kWh
$2,322
196
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,769
Cost:
$3,724
$3,769 70,848 - - - - - - $3,769
70,848
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$31,824
Cost:
$38,940
- - - - $31,824 6,800 - - -
-
kWh
-
-
kW-months/year
$31,824
6,800
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,194
Cost:
$19,486
$10,514 197,640 $4,680 395 - - - - $10,514
197,640
kWh
$4,680
395
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$134
Cost:
$270
$93 1,749 $41 4 - - - - $93
1,749
kWh
$41
4
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,464
Cost:
$9,078
$(-45) (-842) $(-3) (0) $3,512 750 - - $(-45)
(-842)
kWh
$(-3)
(0)
kW-months/year
$3,512
750
MMBtu
-
-
$
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,316
Cost:
$21,686
- - - - - - $7,316 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,316
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$169
Cost:
$627
$103 1,941 $66 6 - - - - $103
1,941
kWh
$66
6
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$97,953
Cost:
$98,182
$20,403 383,540 $7,308 617 $60,856 13,003 $9,386 - $20,403
383,540
kWh
$7,308
617
kW-months/year
$60,856
13,003
MMBtu
$9,386
-
$
TOTAL IMPLEMENTED Savings:
$53,022
Cost:
$47,836
$15,126 284,341 $4,923 416 $23,587 5,040 $9,386 - $15,126
284,341
kWh
$4,923
416
kW-months/year
$23,587
5,040
MMBtu
$9,386
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost