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IAC Assessment: IP0084
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IAC Assessment: IP0084
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Steel/Alloy casting for bearing manufacturing
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 31
Plant Area (Sq.Ft.) 110,950
Annual Production 5,100,000 Pounds
Production Hrs. Annual 4,800
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,718 7,010,894 kWh $0.04
Electricity Demand $335,160 22,344 kW-months/year $15.00
Electricity Fees $76,520 - $ -
Natural Gas $74,720 12,483 MMBtu $5.99
TOTAL ENERGY COSTS $758,118
RECOMMENDED SAVINGS* $37,805 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,718
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,043
Cost:
-
$689 17,222 $354 24 - - - - - - $689
17,222
kWh
$354
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$131
Cost:
-
$131 3,267 - - - - - - - - $131
3,267
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$383
Cost:
$4
$203 5,062 $180 12 - - - - - - $203
5,062
kWh
$180
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,458
Cost:
$65
$1,785 44,615 $1,673 112 - - - - - - $1,785
44,615
kWh
$1,673
112
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,415
Cost:
$130
$561 14,027 - - - - $2,854 476 - - $561
14,027
kWh
-
-
kW-months/year
-
-
$
$2,854
476
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,221
Cost:
$290
$630 15,763 $591 39 - - - - - - $630
15,763
kWh
$591
39
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$974
Cost:
$203
- - - - - - $974 162 - - -
-
kWh
-
-
kW-months/year
-
-
$
$974
162
MMBtu
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,534
Cost:
$928
$2,534 63,360 - - - - - - - - $2,534
63,360
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$910
Cost:
$416
$910 22,718 - - - - - - - - $910
22,718
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$238
Cost:
$125
- - - - $238 - - - - - -
-
kWh
-
-
kW-months/year
$238
-
$
-
-
MMBtu
-
-
Tgal
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,393
Cost:
$2,038
$3,393 84,819 - - - - - - - - $3,393
84,819
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$519
Cost:
$727
$268 6,700 $251 17 - - - - - - $268
6,700
kWh
$251
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
13: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$446
Cost:
$1,250
- - - - - - $247 41 $199 4,676 -
-
kWh
-
-
kW-months/year
-
-
$
$247
41
MMBtu
$199
4,676
Tgal
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,460
Cost:
$43,320
- - - - $13,460 - - - - - -
-
kWh
-
-
kW-months/year
$13,460
-
$
-
-
MMBtu
-
-
Tgal
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,680
Cost:
$25,865
$2,931 73,277 $2,749 183 - - - - - - $2,931
73,277
kWh
$2,749
183
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$37,805
Cost:
$75,361
$14,035 350,830 $5,798 386 $13,698 - $4,075 679 $199 4,676 $14,035
350,830
kWh
$5,798
386
kW-months/year
$13,698
-
$
$4,075
679
MMBtu
$199
4,676
Tgal
TOTAL IMPLEMENTED Savings:
$18,718
Cost:
$29,841
$9,431 235,768 $5,013 334 - - $4,075 679 $199 4,676 $9,431
235,768
kWh
$5,013
334
kW-months/year
-
-
$
$4,075
679
MMBtu
$199
4,676
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage