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IAC Assessment: IP0086
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IAC Assessment: IP0086
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Precision Metal Parts, Heavy Diesel Engines
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 119,000
Annual Production 1,017,922 Pounds
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,021 5,242,400 kWh $0.05
Electricity Demand $208,807 12,989 kW-months/year $16.08
Electricity Fees $37,186 - $ -
Natural Gas $28,543 5,048 MMBtu $5.65
TOTAL ENERGY COSTS $550,218
RECOMMENDED SAVINGS* $112,518 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,546
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,463
Cost:
-
$2,245 45,540 $1,218 76 - - $2,245
45,540
kWh
$1,218
76
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,932
Cost:
$4
$7,735 156,884 $4,197 261 - - $7,735
156,884
kWh
$4,197
261
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,016
Cost:
$90
$4,548 92,257 $2,468 154 - - $4,548
92,257
kWh
$2,468
154
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$137
Cost:
$8
$89 1,800 $48 3 - - $89
1,800
kWh
$48
3
kW-months/year
-
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$12,071
Cost:
$775
$12,071 244,863 - - - - $12,071
244,863
kWh
-
-
kW-months/year
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,677
Cost:
$1,400
$3,680 74,664 $1,997 124 - - $3,680
74,664
kWh
$1,997
124
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,028
Cost:
$7,975
$18,820 381,744 $10,208 636 - - $18,820
381,744
kWh
$10,208
636
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$522
Cost:
$204
$522 10,591 - - - - $522
10,591
kWh
-
-
kW-months/year
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,994
Cost:
$1,740
$2,994 60,732 - - - - $2,994
60,732
kWh
-
-
kW-months/year
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$155
Cost:
$109
$155 3,154 - - - - $155
3,154
kWh
-
-
kW-months/year
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,517
Cost:
$28,545
- - - - $23,517 - -
-
kWh
-
-
kW-months/year
$23,517
-
$
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,582
Cost:
$3,703
$2,582 52,389 - - - - $2,582
52,389
kWh
-
-
kW-months/year
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,424
Cost:
$31,458
$8,593 174,302 $4,831 301 - - $8,593
174,302
kWh
$4,831
301
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$112,518
Cost:
$76,011
$64,034 1,298,920 $24,967 1,555 $23,517 - $64,034
1,298,920
kWh
$24,967
1,555
kW-months/year
$23,517
-
$
TOTAL IMPLEMENTED Savings:
$17,546
Cost:
$31,670
$11,449 232,233 $6,097 380 - - $11,449
232,233
kWh
$6,097
380
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees