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IAC Assessment: IP0095
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IAC Assessment: IP0095
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product Automotive Parts
NAICS 332117 - Powder Metallurgy Part Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 310,200
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,061,774 45,446,327 kWh $0.05
Electricity Demand $1,131,915 75,533 kW-months/year $14.99
Electricity Fees $18,472 - $ -
Natural Gas $143,895 25,894 MMBtu $5.56
TOTAL ENERGY COSTS $3,356,056
RECOMMENDED SAVINGS* $149,418 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,666
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$8,935
Cost:
$25
$1,155 25,435 - - $7,780 1,400 $1,155
25,435
kWh
-
-
kW-months/year
$7,780
1,400
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,023
Cost:
$2,041
$13,023 286,840 - - - - $13,023
286,840
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$68,255
Cost:
$11,125
$41,735 919,277 $26,520 1,768 - - $41,735
919,277
kWh
$26,520
1,768
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,327
Cost:
$3,124
$10,592 233,314 $6,735 449 - - $10,592
233,314
kWh
$6,735
449
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,822
Cost:
$835
$2,337 51,480 $1,485 99 - - $2,337
51,480
kWh
$1,485
99
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,356
Cost:
$3,070
$9,356 206,070 - - - - $9,356
206,070
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,961
Cost:
$1,093
$2,961 65,226 - - - - $2,961
65,226
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,700
Cost:
$6,580
$(-15) (-337) $(-2) (0) $13,716 2,468 $(-15)
(-337)
kWh
$(-2)
(0)
kW-months/year
$13,716
2,468
MMBtu
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,060
Cost:
$2,194
$4,204 92,598 $(-144) (-10) - - $4,204
92,598
kWh
$(-144)
(-10)
kW-months/year
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,136
Cost:
$3,970
$7,136 157,186 - - - - $7,136
157,186
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$843
Cost:
$1,000
$843 18,571 - - - - $843
18,571
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$149,418
Cost:
$35,057
$93,327 2,055,660 $34,595 2,306 $21,496 3,868 $93,327
2,055,660
kWh
$34,595
2,306
kW-months/year
$21,496
3,868
MMBtu
TOTAL IMPLEMENTED Savings:
$109,666
Cost:
$21,324
$75,366 1,660,034 $26,520 1,768 $7,780 1,400 $75,366
1,660,034
kWh
$26,520
1,768
kW-months/year
$7,780
1,400
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas