Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Indiana University-Purdue University |
|---|---|
| Assessment Year | 2018 |
| Principal Product | Cast Metal Products |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 368 |
| Plant Area (Sq.Ft.) | 182,522 |
| Annual Production | 1,226,494 Units |
| Production Hrs. Annual | 8,568 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,114,894 | 66,774,870 | kWh | $0.03 |
| Electricity Demand | $3,627,241 | 144,107 | kW-months/year | $25.17 |
| Electricity Fees | $13,608 | - | $ | - |
| Natural Gas | $370,561 | 71,089 | MMBtu | $5.21 |
| TOTAL ENERGY COSTS | $6,193,513 | |||
| RECOMMENDED SAVINGS* | $408,918 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $181,193 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $14,640 Cost: - |
$6,856 | 216,486 | $7,784 | 309 | - | - | - | - | - | - |
$6,856 216,486 kWh |
$7,784 309 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT |
Savings: $7,096 Cost: - |
$3,396 | 107,223 | $3,700 | 147 | - | - | - | - | - | - |
$3,396 107,223 kWh |
$3,700 147 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $26,438 Cost: $4,500 |
- | - | - | - | - | - | $26,438 | 8,185 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$26,438 8,185 Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $34,979 Cost: $2,680 |
$15,909 | 502,326 | $19,070 | 758 | - | - | - | - | - | - |
$15,909 502,326 kWh |
$19,070 758 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $31,331 Cost: $6 |
$14,261 | 450,323 | $17,070 | 678 | - | - | - | - | - | - |
$14,261 450,323 kWh |
$17,070 678 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $14,206 Cost: $905 |
$477 | 15,068 | $13,729 | 546 | - | - | - | - | - | - |
$477 15,068 kWh |
$13,729 546 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
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| 07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $13,560 Cost: $30,000 |
$6,168 | 194,747 | $7,392 | 294 | - | - | - | - | - | - |
$6,168 194,747 kWh |
$7,392 294 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $15,917 Cost: $12,782 |
- | - | - | - | $15,917 | 3,055 | - | - | - | - |
- - kWh |
- - kW-months/year |
$15,917 3,055 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $18,548 Cost: $984 |
$9,430 | 297,488 | $9,118 | 362 | - | - | - | - | - | - |
$9,430 297,488 kWh |
$9,118 362 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $49,834 Cost: $68,658 |
$23,859 | 753,360 | $25,975 | 1,032 | - | - | - | - | - | - |
$23,859 753,360 kWh |
$25,975 1,032 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7131 ADD AREA LIGHTING SWITCHES |
Savings: $1,738 Cost: $130 |
$798 | 25,185 | $868 | 35 | - | - | - | - | $72 | - |
$798 25,185 kWh |
$868 35 kW-months/year |
- - MMBtu |
- - Tgal |
$72 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR |
Savings: $180,631 Cost: $300,000 |
- | - | - | - | $180,631 | 34,670 | - | - | - | - |
- - kWh |
- - kW-months/year |
$180,631 34,670 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $408,918 Cost: $420,645 |
$81,154 | 2,562,206 | $104,706 | 4,161 | $196,548 | 37,725 | $26,438 | 8,185 | $72 | - | $81,154 2,562,206 kWh |
$104,706 4,161 kW-months/year |
$196,548 37,725 MMBtu |
$26,438 8,185 Tgal |
$72 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $181,193 Cost: $86,145 |
$71,590 | 2,260,236 | $93,614 | 3,720 | $15,917 | 3,055 | - | - | $72 | - | $71,590 2,260,236 kWh |
$93,614 3,720 kW-months/year |
$15,917 3,055 MMBtu |
- - Tgal |
$72 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||