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IAC Assessment: IP0097
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IAC Assessment: IP0097
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product Adhesive
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 120,000
Annual Production 19,798,914 Pieces
Production Hrs. Annual 4,368
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,070 3,386,222 kWh $0.06
Electricity Demand $102,767 9,322 kW-months/year $11.02
Electricity Fees $2,443 - $ -
Natural Gas $25,269 4,239 MMBtu $5.96
TOTAL ENERGY COSTS $357,045
RECOMMENDED SAVINGS* $56,926 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,199
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,602
Cost:
$25
$1,132 18,246 - - - - $2,470 420 - - $1,132
18,246
kWh
-
-
kW-months/year
-
-
$
$2,470
420
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,685
Cost:
$275
$7,124 114,863 $3,561 316 - - - - - - $7,124
114,863
kWh
$3,561
316
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,492
Cost:
$600
- - - - - - - - $3,492 293 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,492
293
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,330
Cost:
$4,122
- - - - $7,330 - - - - - -
-
kWh
-
-
kW-months/year
$7,330
-
$
-
-
MMBtu
-
-
Tgal
05: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$161
Cost:
$100
- - - - $161 - - - - - -
-
kWh
-
-
kW-months/year
$161
-
$
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$183
Cost:
$639
$121 1,102 $62 13 - - - - - - $121
1,102
kWh
$62
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,259
Cost:
$15,632
$2,828 45,602 $1,431 127 - - - - - - $2,828
45,602
kWh
$1,431
127
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$25,428
Cost:
$6,125
$16,961 273,480 $8,467 751 - - - - - - $16,961
273,480
kWh
$8,467
751
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,786
Cost:
$1,576
$1,027 9,360 $529 108 - - $230 (-34) - - $1,027
9,360
kWh
$529
108
kW-months/year
-
-
$
$230
(-34)
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$56,926
Cost:
$29,094
$29,193 462,653 $14,050 1,315 $7,491 - $2,700 386 $3,492 293 $29,193
462,653
kWh
$14,050
1,315
kW-months/year
$7,491
-
$
$2,700
386
MMBtu
$3,492
293
Tgal
TOTAL IMPLEMENTED Savings:
$22,199
Cost:
$16,632
$11,084 178,711 $4,992 443 $161 - $2,470 420 $3,492 293 $11,084
178,711
kWh
$4,992
443
kW-months/year
$161
-
$
$2,470
420
MMBtu
$3,492
293
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal