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IAC Assessment: IP0110
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IAC Assessment: IP0110
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product PVD Wheels (chrome plastic coating on wheels)
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 188,500
Annual Production 260,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,511 6,615,000 kWh $0.07
Electricity Demand $153,685 15,584 kW-months/year $9.86
Electricity Fees $10,155 - $ -
Natural Gas $300,003 61,334 MMBtu $4.89
TOTAL ENERGY COSTS $914,354
RECOMMENDED SAVINGS* $87,426 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,598
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,973
Cost:
$5
$18,589 272,964 $5,384 546 - - $18,589
272,964
kWh
$5,384
546
kW-months/year
-
-
MMBtu
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$742
Cost:
-
$253 3,721 - - $489 100 $253
3,721
kWh
-
-
kW-months/year
$489
100
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,835
Cost:
$130
$4,835 71,003 - - - - $4,835
71,003
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,072
Cost:
$30
$1,072 15,737 - - - - $1,072
15,737
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$21,079
Cost:
$3,360
$21,079 309,523 - - - - $21,079
309,523
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,905
Cost:
$5,340
$3,027 44,453 $878 89 - - $3,027
44,453
kWh
$878
89
kW-months/year
-
-
MMBtu
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$13,014
Cost:
$13,520
$13,014 191,097 - - - - $13,014
191,097
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$655
Cost:
$945
- - - - $655 134 -
-
kWh
-
-
kW-months/year
$655
134
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,070
Cost:
$21,274
$8,585 126,060 $2,485 252 - - $8,585
126,060
kWh
$2,485
252
kW-months/year
-
-
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,081
Cost:
$30,250
- - - - $7,081 1,448 -
-
kWh
-
-
kW-months/year
$7,081
1,448
MMBtu
TOTAL RECOMMENDED Savings:
$87,426
Cost:
$74,854
$70,454 1,034,558 $8,747 887 $8,225 1,682 $70,454
1,034,558
kWh
$8,747
887
kW-months/year
$8,225
1,682
MMBtu
TOTAL IMPLEMENTED Savings:
$72,598
Cost:
$61,304
$56,115 824,003 $8,747 887 $7,736 1,582 $56,115
824,003
kWh
$8,747
887
kW-months/year
$7,736
1,582
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas