IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product PVD Wheels (chrome plastic coating on wheels)
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $58,000,000
# of Employees 75
Plant Area (Sq.Ft.) 188,500
Annual Production 260,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage
Electricity Usage $450,511 6,615,000
Electricity Demand $153,685 15,584
Electricity Fees $10,155 -
Natural Gas $300,003 61,334
TOTAL ENERGY COSTS $914,354
RECOMMENDED SAVINGS* $87,426 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW/month $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,973
Cost:
$5
$18,589 272,964 $5,384 546 - - $18,589
272,964
kWh
$5,384
546
kW/month
-
-
MMBtu
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$742
Cost:
-
$253 3,721 - - $489 100 $253
3,721
kWh
-
-
kW/month
$489
100
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,835
Cost:
$130
$4,835 71,003 - - - - $4,835
71,003
kWh
-
-
kW/month
-
-
MMBtu
04: 2.4232 ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING Savings:
$1,072
Cost:
$30
$1,072 15,737 - - - - $1,072
15,737
kWh
-
-
kW/month
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$21,079
Cost:
$3,360
$21,079 309,523 - - - - $21,079
309,523
kWh
-
-
kW/month
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,905
Cost:
$5,340
$3,027 44,453 $878 89 - - $3,027
44,453
kWh
$878
89
kW/month
-
-
MMBtu
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$13,014
Cost:
$13,520
$13,014 191,097 - - - - $13,014
191,097
kWh
-
-
kW/month
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$655
Cost:
$945
- - - - $655 134 -
-
kWh
-
-
kW/month
$655
134
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,070
Cost:
$21,274
$8,585 126,060 $2,485 252 - - $8,585
126,060
kWh
$2,485
252
kW/month
-
-
MMBtu
10: 2.2411 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR Savings:
$7,081
Cost:
$30,250
- - - - $7,081 1,448 -
-
kWh
-
-
kW/month
$7,081
1,448
MMBtu
TOTAL RECOMMENDED Savings:
$87,426
Cost:
$74,854
$70,454 1,034,558 $8,747 887 $8,225 1,682 $70,454
1,034,558
kWh
$8,747
887
kW/month
$8,225
1,682
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
$ kWh $ kW/month $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
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