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IAC Assessment: IP0111
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IAC Assessment: IP0111
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product Metal Plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 50,000
Annual Production 300,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,836 3,845,160 kWh $0.03
Electricity Demand $218,709 8,392 kW-months/year $26.06
Electricity Fees $1,055 - $ -
Natural Gas $42,338 6,030 MMBtu $7.02
TOTAL ENERGY COSTS $387,938
RECOMMENDED SAVINGS* $15,960 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,439
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,378
Cost:
-
$185 5,650 - - $1,193 170 $185
5,650
kWh
-
-
kW-months/year
$1,193
170
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$767
Cost:
-
$298 9,119 $469 18 - - $298
9,119
kWh
$469
18
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$780
Cost:
$217
$373 11,406 $407 16 - - $373
11,406
kWh
$407
16
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,101
Cost:
$893
$1,101 33,626 - - - - $1,101
33,626
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,069
Cost:
$26,837
$3,710 113,341 $6,359 244 - - $3,710
113,341
kWh
$6,359
244
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$280
Cost:
$801
$280 8,546 - - - - $280
8,546
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$95
Cost:
$295
$95 2,892 - - - - $95
2,892
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,310
Cost:
$4,238
$1,310 40,029 - - - - $1,310
40,029
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$180
Cost:
$679
$86 2,628 $94 4 - - $86
2,628
kWh
$94
4
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,960
Cost:
$33,960
$7,438 227,237 $7,329 281 $1,193 170 $7,438
227,237
kWh
$7,329
281
kW-months/year
$1,193
170
MMBtu
TOTAL IMPLEMENTED Savings:
$3,439
Cost:
$1,789
$1,745 53,310 $501 19 $1,193 170 $1,745
53,310
kWh
$501
19
kW-months/year
$1,193
170
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas