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IAC Assessment: IP0113
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IAC Assessment: IP0113
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Cosmetics
NAICS 325620 - Toilet Preparation Manufacturing
SIC 2844 - Toilet Preparations
Sales $10,000,000-$50,000,000
# of Employees 66
Plant Area (Sq.Ft.) 55,000
Annual Production 20,000,000 Units
Production Hrs. Annual 4,366
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,976 977,400 kWh $0.07
Electricity Demand $41,519 1,998 kW-months/year $20.78
Electricity Fees $(-697) - $ -
Natural Gas $36,528 8,234 MMBtu $4.44
TOTAL ENERGY COSTS $142,326
RECOMMENDED SAVINGS* $17,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,413
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,753
Cost:
-
$2,268 20,844 - - - - $485 84 $2,268
20,844
kWh
-
-
kW-months/year
-
-
$
$485
84
MMBtu
02: 2.8112 COMBINE UTILITY METERS Savings:
$1,625
Cost:
-
- - - - $1,625 - - - -
-
kWh
-
-
kW-months/year
$1,625
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,595
Cost:
$4
$781 14,192 $814 39 - - - - $781
14,192
kWh
$814
39
kW-months/year
-
-
$
-
-
MMBtu
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$783
Cost:
-
- - - - $783 - - - -
-
kWh
-
-
kW-months/year
$783
-
$
-
-
MMBtu
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$629
Cost:
-
$629 5,781 - - - - - - $629
5,781
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,196
Cost:
$72
$1,196 21,742 - - - - - - $1,196
21,742
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$151
Cost:
$71
$151 1,380 - - - - - - $151
1,380
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$591
Cost:
$501
$591 8,257 - - - - - - $591
8,257
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,564
Cost:
$876
- - - - $1,564 - - - -
-
kWh
-
-
kW-months/year
$1,564
-
$
-
-
MMBtu
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$775
Cost:
$765
$775 14,093 - - - - - - $775
14,093
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$476
Cost:
$1,343
$453 4,359 $23 1 - - - - $453
4,359
kWh
$23
1
kW-months/year
-
-
$
-
-
MMBtu
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$892
Cost:
$2,129
$(-31) (-568) $(-31) (-2) - - $954 166 $(-31)
(-568)
kWh
$(-31)
(-2)
kW-months/year
-
-
$
$954
166
MMBtu
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,555
Cost:
$21,000
- - - - - - $4,555 1,079 -
-
kWh
-
-
kW-months/year
-
-
$
$4,555
1,079
MMBtu
TOTAL RECOMMENDED Savings:
$17,584
Cost:
$26,761
$6,812 90,081 $806 39 $3,972 - $5,994 1,330 $6,812
90,081
kWh
$806
39
kW-months/year
$3,972
-
$
$5,994
1,330
MMBtu
TOTAL IMPLEMENTED Savings:
$2,413
Cost:
$1,987
$2,390 35,738 $23 1 - - - - $2,390
35,738
kWh
$23
1
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas