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IAC Assessment: IP0119
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IAC Assessment: IP0119
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Projector screens
NAICS 325992 - Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 3861 - Photographic Equipment And Supplies
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 300,000
Annual Production 279,215 Units
Production Hrs. Annual 4,160
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,584 3,000,792 kWh $0.08
Electricity Demand $131,889 10,215 kW-months/year $12.91
Electricity Fees $(-10,402) - $ -
Natural Gas $142,459 28,332 MMBtu $5.03
TOTAL ENERGY COSTS $491,530
RECOMMENDED SAVINGS* $55,421 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,651
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$768
Cost:
$28
$768 10,130 - - - - - - - - $768
10,130
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,920
Cost:
$460
$712 9,384 - - $2,208 439 - - - - $712
9,384
kWh
-
-
kW-months/year
$2,208
439
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,082
Cost:
$379
$2,082 27,456 - - - - - - - - $2,082
27,456
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,002
Cost:
$875
$666 8,786 $336 26 - - - - - - $666
8,786
kWh
$336
26
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$27,937
Cost:
$38,052
$22,654 298,716 $5,283 409 - - - - - - $22,654
298,716
kWh
$5,283
409
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$20,712
Cost:
$66,681
- - - - $3,712 738 $3,000 - $14,000 - -
-
kWh
-
-
kW-months/year
$3,712
738
MMBtu
$3,000
-
$
$14,000
-
$
TOTAL RECOMMENDED Savings:
$55,421
Cost:
$106,475
$26,882 354,472 $5,619 435 $5,920 1,177 $3,000 - $14,000 - $26,882
354,472
kWh
$5,619
435
kW-months/year
$5,920
1,177
MMBtu
$3,000
-
$
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$49,651
Cost:
$105,608
$23,320 307,502 $5,619 435 $3,712 738 $3,000 - $14,000 - $23,320
307,502
kWh
$5,619
435
kW-months/year
$3,712
738
MMBtu
$3,000
-
$
$14,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost