IAC logo
IAC Assessment: IP0120
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IP0120
IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Veneer
NAICS 321211 - Hardwood Veneer and Plywood Manufacturing
SIC 2435 - Hardwood Veneer And Plywood
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 78,000
Annual Production 1,250 Thousand Feet
Production Hrs. Annual 4,375
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,126 3,579,813 kWh $0.05
Electricity Demand $201,803 10,804 kW-months/year $18.68
Electricity Fees $(-1,682) - $ -
Natural Gas $1,983 119 MMBtu $16.61
TOTAL ENERGY COSTS $380,231
RECOMMENDED SAVINGS* $21,296 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,386
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,145
Cost:
$4
$360 7,711 $785 42 - - - - $360
7,711
kWh
$785
42
kW-months/year
-
-
$
-
-
MMBtu
02: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$835
Cost:
-
$540 11,563 $295 16 - - - - $540
11,563
kWh
$295
16
kW-months/year
-
-
$
-
-
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$348
Cost:
-
$348 7,463 - - - - - - $348
7,463
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$223
Cost:
$22
$223 4,773 - - - - - - $223
4,773
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$473
Cost:
$256
$265 5,671 - - - - $208 13 $265
5,671
kWh
-
-
kW-months/year
-
-
$
$208
13
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,284
Cost:
$11,128
- - - - $9,284 - - - -
-
kWh
-
-
kW-months/year
$9,284
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,019
Cost:
$4,963
$2,179 41,801 $1,840 99 - - - - $2,179
41,801
kWh
$1,840
99
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,278
Cost:
$7,549
$4,278 91,609 - - - - - - $4,278
91,609
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$691
Cost:
$3,215
$217 4,638 $474 25 - - - - $217
4,638
kWh
$474
25
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,296
Cost:
$27,137
$8,410 175,229 $3,394 182 $9,284 - $208 13 $8,410
175,229
kWh
$3,394
182
kW-months/year
$9,284
-
$
$208
13
MMBtu
TOTAL IMPLEMENTED Savings:
$7,386
Cost:
$8,460
$3,784 76,157 $3,394 182 - - $208 13 $3,784
76,157
kWh
$3,394
182
kW-months/year
-
-
$
$208
13
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas