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IAC Assessment: IP0121
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IAC Assessment: IP0121
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Chemical Products
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 86
Plant Area (Sq.Ft.) 120,000
Annual Production 42,000,000 Pounds
Production Hrs. Annual 4,905
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,054 1,291,820 kWh $0.05
Electricity Demand $49,496 2,771 kW-months/year $17.86
Electricity Fees $7,172 - $ -
Natural Gas $84,472 14,274 MMBtu $5.92
TOTAL ENERGY COSTS $202,194
RECOMMENDED SAVINGS* $29,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,409
Cost:
$5
$929 19,663 $480 27 - - - - $929
19,663
kWh
$480
27
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$662
Cost:
$23
$662 13,998 - - - - - - $662
13,998
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,721
Cost:
$260
$454 9,597 - - - - $1,267 214 $454
9,597
kWh
-
-
kW-months/year
-
-
$
$1,267
214
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,859
Cost:
$3,200
- - - - $2,859 - - - -
-
kWh
-
-
kW-months/year
$2,859
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$252
Cost:
$476
$166 3,504 $86 5 - - - - $166
3,504
kWh
$86
5
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,800
Cost:
$4,725
$1,433 30,320 $367 21 - - - - $1,433
30,320
kWh
$367
21
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,037
Cost:
$11,000
- - - - - - $3,037 513 -
-
kWh
-
-
kW-months/year
-
-
$
$3,037
513
MMBtu
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,512
Cost:
$9,313
$1,305 27,622 $1,207 68 - - - - $1,305
27,622
kWh
$1,207
68
kW-months/year
-
-
$
-
-
MMBtu
09: 2.1224 REPLACE BOILER Savings:
$11,538
Cost:
$50,526
- - - - - - $11,538 1,949 -
-
kWh
-
-
kW-months/year
-
-
$
$11,538
1,949
MMBtu
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,795
Cost:
$17,400
- - - - - - $3,795 641 -
-
kWh
-
-
kW-months/year
-
-
$
$3,795
641
MMBtu
TOTAL RECOMMENDED Savings:
$29,585
Cost:
$96,928
$4,949 104,704 $2,140 120 $2,859 - $19,637 3,317 $4,949
104,704
kWh
$2,140
120
kW-months/year
$2,859
-
$
$19,637
3,317
MMBtu
TOTAL IMPLEMENTED Savings:
$8,230
Cost:
$22,884
$2,715 57,419 $453 25 - - $5,062 855 $2,715
57,419
kWh
$453
25
kW-months/year
-
-
$
$5,062
855
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas