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IAC Assessment: IP0121
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IAC Assessment: IP0121
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2023, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Chemical Products
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 86
Plant Area (Sq.Ft.) 120,000
Annual Production 42,000,000 Pounds
Production Hrs. Annual 4,905
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,054 1,291,820 kWh $0.05
Electricity Demand $49,496 2,771 kW-months/year $17.86
Electricity Fees $7,172 - $ -
Natural Gas $84,472 14,274 MMBtu $5.92
TOTAL ENERGY COSTS $202,194
RECOMMENDED SAVINGS* $29,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,409
Cost:
$5
$929 19,663 $480 27 - - - - $929
19,663
kWh
$480
27
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$662
Cost:
$23
$662 13,998 - - - - - - $662
13,998
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,721
Cost:
$260
$454 9,597 - - - - $1,267 214 $454
9,597
kWh
-
-
kW-months/year
-
-
$
$1,267
214
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,859
Cost:
$3,200
- - - - $2,859 - - - -
-
kWh
-
-
kW-months/year
$2,859
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$252
Cost:
$476
$166 3,504 $86 5 - - - - $166
3,504
kWh
$86
5
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,800
Cost:
$4,725
$1,433 30,320 $367 21 - - - - $1,433
30,320
kWh
$367
21
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,037
Cost:
$11,000
- - - - - - $3,037 513 -
-
kWh
-
-
kW-months/year
-
-
$
$3,037
513
MMBtu
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,512
Cost:
$9,313
$1,305 27,622 $1,207 68 - - - - $1,305
27,622
kWh
$1,207
68
kW-months/year
-
-
$
-
-
MMBtu
09: 2.1224 REPLACE BOILER Savings:
$11,538
Cost:
$50,526
- - - - - - $11,538 1,949 -
-
kWh
-
-
kW-months/year
-
-
$
$11,538
1,949
MMBtu
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,795
Cost:
$17,400
- - - - - - $3,795 641 -
-
kWh
-
-
kW-months/year
-
-
$
$3,795
641
MMBtu
TOTAL RECOMMENDED Savings:
$29,585
Cost:
$96,928
$4,949 104,704 $2,140 120 $2,859 - $19,637 3,317 $4,949
104,704
kWh
$2,140
120
kW-months/year
$2,859
-
$
$19,637
3,317
MMBtu
TOTAL IMPLEMENTED Savings:
$8,230
Cost:
$22,884
$2,715 57,419 $453 25 - - $5,062 855 $2,715
57,419
kWh
$453
25
kW-months/year
-
-
$
$5,062
855
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas