IAC logo
IAC Assessment: IP0123
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IP0123
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Cable assemblies and protective coatings
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 18
Plant Area (Sq.Ft.) 32,000
Annual Production 700 Units
Production Hrs. Annual 2,080
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,170 292,609 kWh $0.08
Electricity Demand $20,344 1,794 kW-months/year $11.34
Electricity Fees $8,050 - $ -
LPG $13,380 989 MMBtu $13.53
Other Gas $8,000 250 MMBtu $32.00
TOTAL ENERGY COSTS $88,214
RECOMMENDED SAVINGS* $14,172 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,879
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG Electricity Usage Electricity Demand Electricity Fees LPG
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$286
Cost:
$7
$286 2,309 - - - - - - $286
2,309
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$248
Cost:
-
$130 1,771 $118 10 - - - - $130
1,771
kWh
$118
10
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$442
Cost:
$70
$442 6,046 - - - - - - $442
6,046
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$503
Cost:
$100
$503 6,876 - - - - - - $503
6,876
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,980
Cost:
$440
$601 4,860 - - - - $1,379 102 $601
4,860
kWh
-
-
kW-months/year
-
-
$
$1,379
102
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,541
Cost:
$9,685
- - - - $5,541 - - - -
-
kWh
-
-
kW-months/year
$5,541
-
$
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$96
Cost:
$200
- - - - - - $96 7 -
-
kWh
-
-
kW-months/year
-
-
$
$96
7
MMBtu
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$758
Cost:
$2,290
$758 6,126 - - - - - - $758
6,126
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,165
Cost:
$13,663
$3,946 34,526 $219 19 - - - - $3,946
34,526
kWh
$219
19
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$153
Cost:
$692
- - - - - - $153 11 -
-
kWh
-
-
kW-months/year
-
-
$
$153
11
MMBtu
TOTAL RECOMMENDED Savings:
$14,172
Cost:
$27,147
$6,666 62,514 $337 29 $5,541 - $1,628 120 $6,666
62,514
kWh
$337
29
kW-months/year
$5,541
-
$
$1,628
120
MMBtu
TOTAL IMPLEMENTED Savings:
$7,879
Cost:
$16,470
$6,163 55,638 $337 29 - - $1,379 102 $6,163
55,638
kWh
$337
29
kW-months/year
-
-
$
$1,379
102
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees LPG Electricity Usage Electricity Demand Electricity Fees LPG