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IAC Assessment: IP0127
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IAC Assessment: IP0127
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Hydraulic Valves
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 150,000
Annual Production 2,125,000 Pieces
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $580,777 6,091,081 kWh $0.10
Electricity Fees $2,343 - $ -
Natural Gas $40,305 11,133 MMBtu $3.62
TOTAL ENERGY COSTS $623,425
RECOMMENDED SAVINGS* $175,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,198
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,178
Cost:
-
$2,178 22,688 - - $2,178
22,688
kWh
-
-
MMBtu
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,715
Cost:
$30
$300 3,128 $1,415 391 $300
3,128
kWh
$1,415
391
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,511
Cost:
$70
$2,511 26,159 - - $2,511
26,159
kWh
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,687
Cost:
$2,825
$6,687 69,658 - - $6,687
69,658
kWh
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,877
Cost:
$9,532
$13,877 144,554 - - $13,877
144,554
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,631
Cost:
$46,979
$17,631 183,655 - - $17,631
183,655
kWh
-
-
MMBtu
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$130,871
Cost:
$597,520
$149,520 1,557,504 $(-18,649) (-5,152) $149,520
1,557,504
kWh
$(-18,649)
(-5,152)
MMBtu
TOTAL RECOMMENDED Savings:
$175,470
Cost:
$656,956
$192,704 2,007,346 $(-17,234) (-4,761) $192,704
2,007,346
kWh
$(-17,234)
(-4,761)
MMBtu
TOTAL IMPLEMENTED Savings:
$9,198
Cost:
$2,895
$9,198 95,817 - - $9,198
95,817
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas