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IAC Assessment: IP0130
Sponsored by:
DOE MESC
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IAC Assessment: IP0130
IAC Center Indiana University-Purdue University
Assessment Year 2020
Principal Product Ice Cream and Milk
NAICS 311520 - Ice Cream and Frozen Dessert Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 250,000
Annual Production 277,059 Tons
Production Hrs. Annual 8,346
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,349,125 35,285,600 kWh $0.04
Electricity Demand $1,324,136 66,859 kW-months/year $19.80
Electricity Fees $(-51,364) - $ -
Natural Gas $68,827 83,098 MMBtu $0.83
TOTAL ENERGY COSTS $2,690,724
RECOMMENDED SAVINGS* $55,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,804
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$547
Cost:
-
$432 10,794 - - - - $115 138 $432
10,794
kWh
-
-
kW-months/year
-
-
$
$115
138
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,064
Cost:
$70
$3,549 88,715 $2,515 127 - - - - $3,549
88,715
kWh
$2,515
127
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,236
Cost:
$208
$5,236 130,908 - - - - - - $5,236
130,908
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$41,119
Cost:
$18,096
- - - - $41,119 - - - -
-
kWh
-
-
kW-months/year
$41,119
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$539
Cost:
$348
$539 13,468 - - - - - - $539
13,468
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$537
Cost:
$396
$314 7,845 $223 11 - - - - $314
7,845
kWh
$223
11
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$967
Cost:
$1,966
$565 14,132 $402 20 - - - - $565
14,132
kWh
$402
20
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$55,009
Cost:
$21,084
$10,635 265,862 $3,140 159 $41,119 - $115 138 $10,635
265,862
kWh
$3,140
159
kW-months/year
$41,119
-
$
$115
138
MMBtu
TOTAL IMPLEMENTED Savings:
$12,804
Cost:
$2,640
$9,664 241,600 $3,140 159 - - - - $9,664
241,600
kWh
$3,140
159
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas