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IAC Assessment: IP0135
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IAC Assessment: IP0135
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IAC Center Indiana University-Purdue University
Assessment Year 2020
Principal Product Adhesive Compounds
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 76
Plant Area (Sq.Ft.) 83,000
Annual Production 10,960,000 Pounds
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,160 1,943,890 kWh $0.04
Electricity Demand $130,641 6,099 kW-months/year $21.42
Electricity Fees $5,251 - $ -
Natural Gas $54,550 14,802 MMBtu $3.69
TOTAL ENERGY COSTS $289,357
RECOMMENDED SAVINGS* $28,446 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8112 COMBINE UTILITY METERS Savings:
$2,157
Cost:
-
- - - - $2,157 - - - -
-
kWh
-
-
kW-months/year
$2,157
-
$
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$578
Cost:
-
$321 8,672 $257 12 - - - - $321
8,672
kWh
$257
12
kW-months/year
-
-
$
-
-
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$317
Cost:
-
- - - - - - $317 86 -
-
kWh
-
-
kW-months/year
-
-
$
$317
86
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,925
Cost:
$401
$2,925 79,048 - - - - - - $2,925
79,048
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,568
Cost:
$390
$1,433 38,719 $1,135 53 - - - - $1,433
38,719
kWh
$1,135
53
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,626
Cost:
$1,418
$3,070 82,980 $3,556 166 - - - - $3,070
82,980
kWh
$3,556
166
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$957
Cost:
$588
$957 25,861 - - - - - - $957
25,861
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,191
Cost:
$8,000
- - - - $7,191 - - - -
-
kWh
-
-
kW-months/year
$7,191
-
$
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,937
Cost:
$3,800
- - - - - - $2,937 796 -
-
kWh
-
-
kW-months/year
-
-
$
$2,937
796
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$180
Cost:
$375
$180 4,862 - - - - - - $180
4,862
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$94
Cost:
$210
$94 2,549 - - - - - - $94
2,549
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,916
Cost:
$6,013
$888 23,989 $1,028 48 - - - - $888
23,989
kWh
$1,028
48
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$28,446
Cost:
$21,195
$9,868 266,680 $5,976 279 $9,348 - $3,254 882 $9,868
266,680
kWh
$5,976
279
kW-months/year
$9,348
-
$
$3,254
882
MMBtu
TOTAL IMPLEMENTED Savings:
$17,478
Cost:
$12,209
$6,348 171,549 $5,719 267 $2,157 - $3,254 882 $6,348
171,549
kWh
$5,719
267
kW-months/year
$2,157
-
$
$3,254
882
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas